MLIT Statutory Recall · Japan

Recall 1143440 — Computer

Filed October 5, 2018 · Daihatsu, Toyota

Overview

MLIT filing number1143440
TypeStatutory Recall (government-mandated recall)
Date filedOctober 5, 2018
Manufacturer(s)Daihatsu, Toyota
ComponentComputer
Production periodMarch 23, 2009 — November 12, 2014
Vehicles affected1,249,662 units

Defect

In the hybrid system, the fault-detection control program is improperly configured. If a boost circuit element is damaged during high-load driving such as hard acceleration, the system may fail to transition to fail-safe control mode as intended. Consequently, a warning light illuminates, the hybrid system shuts down, and the vehicle may become inoperable.

Corrective action

On all vehicles, reprogram the fault-detection control program to the corrected specification. If an element is subsequently damaged after reprogramming and a warning light illuminates, the power converter module will be replaced free of charge.

Affected models & chassis ranges

This filing lists 4 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
DAA-ZVW30 PRIUS ZVW30-0052877 — ZVW30-0333134; ZVW30-1000002 — ZVW30-1795341; ZVW30-5000009 — ZVW30-5740951
DAA-ZVW40W PRIUS ALPHA ZVW40-0001002 — ZVW40-0014459; ZVW40-3000102 — ZVW40-3103239
DAA-ZVW41N MEBIUS ZVW41-3251964 — ZVW41-3359095
DAA-ZVW41W PRIUS ALPHA ZVW41-0001001 — ZVW41-0012638; ZVW41-3000104 — ZVW41-3359155

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

 ハイブリッドシステムにおいて、異常判定時の制御プログラムが不適切なため、急加速時等の高負荷走行中に昇圧回路の素子が損傷した場合に、フェールセーフモードに移行すべきところ、移行できないことがある。そのため、警告灯が点灯し、ハイブリッドシステムが停止して、走行不能となるおそれがある。

改善措置

 全車両、異常判定時の制御プログラムを対策仕様に修正する。  当該制御プログラム修正後に素子が損傷して警告灯が点灯した場合は、電力変換器のモジュールを無償交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3004351

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

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