MLIT Improvement Campaign · Japan

Toyota Geneo Improvement Campaign 2105620 — Other Equipment

Filed November 26, 2018 · Toyota

In November 2018, Toyota filed an improvement campaign with Japan's Ministry of Land, Infrastructure, Transport and Tourism (MLIT) concerning the Other Equipment, covering the Geneo. The filing affects 385 vehicles manufactured between May 13, 2003 and February 19, 2018.

Overview

MLIT filing number2105620
TypeImprovement Campaign (manufacturer improvement measure / 改善対策)
Date filedNovember 26, 2018
Manufacturer(s)Toyota
ComponentOther Equipment
Production periodMay 13, 2003 — February 19, 2018
Vehicles affected385 units

Filing in context

The Other Equipment is the most frequently cited component category in this archive, appearing in 32 of its 4,890 filings. This filing is one of 30 Toyota notifications from 2018 in this archive. For scale, 3,270 of the 4,890 filings in this archive report a larger number of affected vehicles; the vehicles involved here were manufactured over a span of about 14 years and 9 months.

Issue

On the load-handling device of the forklift, the weld on the middle mast upper beam is improperly applied, resulting in insufficient strength on some units. Repeated load-handling operations that place high stress on this area may cause the weld to fail, allowing the inner mast to separate from the middle mast and rendering the load-handling function inoperable.

Corrective action

On all vehicles, replace the middle mast with a corrected part.

Affected models & chassis ranges

This filing lists 25 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
407FB25 Geneo 407FB25-10681 — 407FB25-11834
407FG25 Geneo 407FG25-26018 — 407FG25-33467
7FB25 Geneo 7FB25-24114 — 7FB25-60783
7FBJ35 Geneo 7FBJ35-11718 — 7FBJ35-17795
7FG25 Geneo 7FG25-14915 — 7FG25-15908
7FGJ35 Geneo 7FGJ35-13331 — 7FGJ35-16592
7FGK30 Geneo 7FGK30-11710
EBT-8FG25 Geneo 8FG25-30133 — 8FG25-64661
EBT-8FGJ35 Geneo 8FGJ35-30029 — 8FGJ35-61824
EBT-8FGK30 Geneo 8FGK30-30081 — 8FGK30-60599
EBT-8FGL25 Geneo 8FGL25-30089 — 8FGL25-30252
EDM-8FDL25 Geneo 8FDL25-30135
KDN-8FD25 Geneo 8FD25-30371 — 8FD25-35449
KDN-8FDK30 Geneo 8FDK30-30015 — 8FDK30-30859
KDN-A508FD25 Geneo A508FD25-30565 — A508FD25-41441
KDN-A508FDJ35 Geneo A508FDJ35-30034 — A508FDJ35-37518
KDN-M8FDL30 Geneo M8FDL30-30011
SB-607FD25 Geneo 607FD25-20497 — 607FD25-25652
SB-7FD25 Geneo 7FD25-29001 — 7FD25-43063
SB-7FDJ35 Geneo 7FDJ35-17195 — 7FDJ35-24172
SB-7FDK30 Geneo 7FDK30-11775
YDN-A8FD25 Geneo A8FD25-60052 — A8FD25-66660
YDN-A8FDJ35 Geneo A8FDJ35-60491 — A8FDJ35-64922
ZAF-8FB25 Geneo 8FB25-10366 — 8FB25-11740
ZAF-8FBJ35 Geneo 8FBJ35-10163 — 8FBJ35-10829

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

フォークリフトの荷役装置において、ミドルマストアッパービームの溶接が不適切なため、強度が不足しているものがある。そのため、当該部位への負荷の大きい荷役作業を繰り返し行うと、当該溶接部が破損し、インナーマストがミドルマストから外れ、荷役作業ができなくなるおそれがある。

改善措置

全車両、ミドルマストを対策品に交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3008876

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related recalls

Same manufacturer, same component

Other Toyota filings involving the Other Equipment, closest to this one by filing date.

Other recalls affecting the same models

Filings whose affected type codes overlap with this one, newest first.

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