MLIT Improvement Campaign · Japan

Improvement Campaign 2105530 — Other (Electrical Equipment)

Filed September 21, 2018 · Toyota

Overview

MLIT filing number2105530
TypeImprovement Campaign (manufacturer improvement measure / 改善対策)
Date filedSeptember 21, 2018
Manufacturer(s)Toyota
ComponentOther (Electrical Equipment)
Production periodJanuary 10, 2017 — April 20, 2018
Vehicles affected1,001 units

Issue

On electric forklifts, the charging cable connection plug is improperly shaped. When the plug is removed from the vehicle's charging panel by gripping the handle and shaking it forcefully, the outer housing of the plug may deform, applying excessive stress to the internal wiring. This can cause the wire to break at the terminal, or the terminal fastening bolt to loosen, resulting in an inability to charge. In the worst case, if the broken wire short-circuits, the connection plug may melt.

Corrective action

On all vehicles, replace the charging cable connection plug with a corrected part.

Affected models & chassis ranges

This filing lists 6 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
ZAF-408FB25 トヨタジェネオ-B 408FB25-10046 — 408FB25-10150
ZAF-8FB18 トヨタジェネオ-B 8FB18-10390 — 8FB18-15505
ZAF-8FB25 トヨタジェネオ-B 8FB25-10068 — 8FB25-15113
ZAF-8FBJ35 トヨタジェネオ-B 8FBJ35-10068 — 8FBJ35-10999
ZAF-8FBL18 トヨタジェネオ-B 8FBL18-10014 — 8FBL18-11833
ZAF-8FBL25 トヨタジェネオ-B 8FBL25-10013 — 8FBL25-10756

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

電動式フォークリフトの充電ケーブルにおいて、接続プラグの形状が不適切なため、車両の充電パネルから充電ケーブルの接続プラグを抜く際に、グリップハンドルを持って大きく揺すると、接続プラグ外郭が変形し、接続プラグ内で電線に無理な力が加わることがある。そのため、電線が端子部で断線、または端子締結ボルトが緩み、充電不能に至るおそれがある。また、断線した電線がショートすると、接続プラグが溶損するおそれがある。

改善措置

全車両、充電ケーブルの接続プラグを対策品に交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3008871

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

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