MLIT Statutory Recall · Japan

Toyota Aqua, Sienta and 4 more models Recall 1145220 — Other (Electrical Equipment)

Filed June 26, 2019 · Toyota

In June 2019, Toyota filed a statutory recall with Japan's Ministry of Land, Infrastructure, Transport and Tourism (MLIT) concerning the Other (Electrical Equipment), covering the Aqua, Sienta and 4 more models. The filing affects 19,618 vehicles manufactured between February 2018 and November 15, 2018.

Overview

MLIT filing number1145220
TypeStatutory Recall (government-mandated recall)
Date filedJune 26, 2019
Manufacturer(s)Toyota
ComponentOther (Electrical Equipment)
Production periodFebruary 2018 — November 15, 2018
Vehicles affected19,618 units

Filing in context

The Other (Electrical Equipment) is the most frequently cited component category in this archive, appearing in 46 of its 4,890 filings. This filing is one of 36 Toyota notifications from 2019 in this archive. For scale, 1,249 of the 4,890 filings in this archive report a larger number of affected vehicles; the vehicles involved here were manufactured over a span of about 9 months.

Defect

In the DC-DC converter (voltage conversion unit), inadequate control of production equipment results in insufficient soldering of the control circuit board on some units. Repeated thermal cycling during use causes the solder joints to detach, preventing charging of the auxiliary battery and illuminating a warning light. In the worst case, the hybrid system may shut down and the vehicle may become inoperable.

Corrective action

Inspect the serial number of the DC-DC converter on all vehicles. If the unit falls within the affected range, replace it with a conforming unit.

Affected models & chassis ranges

This filing lists 8 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
6AA-NHP170G SIENTA NHP170-7119047 — NHP170-7140167
DAA-NHP10 AQUA NHP10-2590956 — NHP10-2596063; NHP10-6712421 — NHP10-6791525
DAA-NHP10H AQUA NHP10-2590956 — NHP10-2596063; NHP10-6712421 — NHP10-6791525
DAA-NHP130 VITZ NHP130-2032487 — NHP130-2042713
DAA-NHP170G SIENTA NHP170-7119047 — NHP170-7140167
DAA-NKE165 COROLLA AXIO NKE165-7177292 — NKE165-7196264
DAA-NKE165G COROLLA FIELDER NKE165-7177290 — NKE165-7201639
DAA-NTP10 JPN TAXI NTP10-0005120 — NTP10-0010356

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

電圧変換装置(DC-DCコンバータ)において、生産設備の管理が不適切なため、制御基板の半田付けが不十分なものがある。そのため、使用過程における冷熱の繰り返しで半田が剥離して、補機バッテリへの充電ができなくなることで警告灯が点灯し、最悪の場合、ハイブリッドシステムが停止して走行不能となるおそれがある。

改善措置

全車両、DC-DCコンバータの製造番号を点検し、該当する場合は良品と交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3009598

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related recalls

Same manufacturer, same component

Other Toyota filings involving the Other (Electrical Equipment), closest to this one by filing date.

Other recalls affecting the same models

Filings whose affected type codes overlap with this one, newest first.

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