MLIT Statutory Recall · Japan

Recall 1212650 — Fuel Injection System

Filed November 4, 2005 · Isuzu

Overview

MLIT filing number1212650
TypeStatutory Recall (government-mandated recall)
Date filedNovember 4, 2005
Manufacturer(s)Isuzu
ComponentFuel Injection System
Production periodMarch 16, 1998 — October 30, 2001
Vehicles affected11,191 units

Defect

In the fuel injection system, improper assembly of the injectors during the manufacturing process left excessive clearance between the plunger and barrel on some units. This causes the O-ring to deform and sustain damage, losing its seal. Diesel fuel then mixes into the engine oil. Continued operation in this condition increases the oil volume in the oil pan; the diesel-contaminated oil is then drawn through the blowby hose into the intake manifold, causing engine speed to rise uncontrollably.

Corrective action

All vehicles: replace the injectors with conforming units. Because parts supply will require time, an interim measure is in effect: inspect all vehicles for diesel fuel contamination in the engine oil. On vehicles with confirmed leakage, replace the injector immediately with a conforming unit. On vehicles with no leakage, explain the periodic inspection procedure to the owner and schedule injector replacement at a later date.

Affected models & chassis ranges

This filing lists 2 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
KH-UES73EW MU UES73EW-4100076 — UES73EW-4115460
KH-UES73FW WIZARD UES73FW-4100080 — UES73FW-4117364

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

原動機の燃料噴射装置において、インジェクタの組立て工程が不適切なため、プランジャとバレルの隙間が大きいものがあり、オーリングが変形、損傷して機密性が損われ、燃料の軽油がエンジンオイルに混入するものがある。そのため、そのままの状態で使用を続けると、オイルパンの油量が増大し、ブローバイホースを経由して吸気管に軽油の混入したオイルが吸入され、原動機の回転が上昇するおそれがある。

改善措置

全車両、インジェクタを良品と交換する。  なお、部品の供給に時間を要することから、当面の暫定措置として、全車両、オイル中への軽油混入を点検し、漏れているものは良品と交換し、漏れていないものは、定期的な点検方法を説明し、後日良品と交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3006206

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

All Isuzu recalls · All 2005 recalls · Recall Archive home