MLIT Statutory Recall · Japan

Recall 1145420 — Other (Control System)

Filed July 24, 2019 · Daihatsu, Lexus, Toyota

Overview

MLIT filing number1145420
TypeStatutory Recall (government-mandated recall)
Date filedJuly 24, 2019
Manufacturer(s)Daihatsu, Lexus, Toyota
ComponentOther (Control System)
Production periodApril 26, 2019 — June 2019
Vehicles affected22,431 units

Defect

In the brake booster pump of the electronically controlled hydraulic brake system, the mold used to form the resin brush holder — a component of the pump motor — is incorrect, leaving insufficient clearance between the holder and the brush. When the pump operates, the holder thermally expands and catches the brush, causing a continuity fault in the pump motor. As a result, the pump motor fails to operate and a warning lamp illuminates. In the worst case, brake boost assist is lost and stopping distance is extended.

Corrective action

Inspect the brake booster pump on all vehicles and replace any affected unit with a conforming part.

Affected models & chassis ranges

This filing lists 20 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
6AA-AXAH52 RAV4 AXAH52-2001123 — AXAH52-2001157; AXAH52-4001267 — AXAH52-4001407
6AA-AXAH54 RAV4 AXAH54-2001550 — AXAH54-2002225; AXAH54-4002325 — AXAH54-4003915
6AA-AXZH10 ES300h AXZH10-1006744 — AXZH10-1007519
6AA-AZSH20 CROWN AZSH20-1042286 — AZSH20-1043398
6AA-AZSH21 CROWN AZSH21-1007952 — AZSH21-1008221
6AA-GWS224 CROWN GWS224-1007120 — GWS224-1007270
6AA-MZAH10 UX250h MZAH10-2020169 — MZAH10-2023684
6AA-MZAH15 UX250h MZAH15-2011115 — MZAH15-2012700
6AA-ZWE211H カローラ スポーツ ZWE211-1020590 — ZWE211-1022420
DAA-AXVH70 CAMRY AXVH70-1048075 — AXVH70-1050227
DAA-AXVH70N ALTIS AXVH70-1048444 — AXVH70-1050081
DAA-GVF50 LS500h GVF50-6005374 — GVF50-6005405
DAA-GVF55 LS500h GVF55-6005086 — GVF55-6005106
DAA-NTP10 JPN TAXI NTP10-0014068 — NTP10-0014744
DAA-ZVW51 PRIUS ZVW51-6097833 — ZVW51-6102462; ZVW51-8059665 — ZVW51-8063542
DAA-ZVW55 PRIUS ZVW55-6004793 — ZVW55-6005904; ZVW55-8069715 — ZVW55-8070214
DAA-ZYX10 C-HR ZYX10-2181921 — ZYX10-2184496
DBA-VXFA50 LS500 VXFA50-6004895 — VXFA50-6004950
DBA-VXFA55 LS500 VXFA55-6001102 — VXFA55-6001119
DLA-ZVW52 プリウスPHV ZVW52-3119860 — ZVW52-3124227

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

電子制御式油圧ブレーキのブレーキブースタポンプにおいて、ポンプモータの構成部品である樹脂製ブラシホルダの成形型が不適切なため、ブラシとの隙間が小さく、ポンプ作動時に当該ホルダが熱膨張してブラシが当該ホルダに引っ掛かり、ポンプモータが導通不良となるものがある。そのため、ポンプモータが作動せず警告灯が点灯し、最悪の場合、倍力作用が損なわれて制動停止距離が伸びるおそれがある。

改善措置

全車両、ブレーキブースタポンプを点検し、該当するものは良品と交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3004564

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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