MLIT Statutory Recall · Japan

Recall 1139452 — Computer (fuel system)

Filed November 24, 2016 · Toyota

Overview

MLIT filing number1139452
TypeStatutory Recall (government-mandated recall)
Date filedNovember 24, 2016
Manufacturer(s)Toyota
ComponentComputer (fuel system)
Production periodJuly 22, 2010 — July 2016
Vehicles affected243,907 units

Defect

In the engine control computer, improper exhaust gas recirculation control allows moisture in the exhaust gas to corrode and enlarge the tip orifice of the fuel injection nozzles. This increases the injection volume, causing excessive particulate matter to accumulate in the catalytic converter, the engine warning lamp to illuminate, and the vehicle to enter a power-restricted driving mode. In the worst case, the catalytic converter may be damaged and black smoke may be emitted.

Corrective action

On all vehicles, update the engine control computer software to the corrected specification. If the engine warning lamp illuminates after the software update, replace the injection nozzles and related components at no charge. If the catalytic converter is found to be damaged, also replace the exhaust front pipe.

Affected models & chassis ranges

This filing lists 23 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
LDF-KDH201K Hiace KDH201-0062184 — KDH201-0187292; KDH201-0184404 — KDH201-0202340; KDH201-5005363 — KDH201-5020277; KDH201-5020230 — KDH201-5023670
LDF-KDH201K改 Hiace KDH201-0062184 — KDH201-0187292; KDH201-0184404 — KDH201-0202340; KDH201-5005363 — KDH201-5020277; KDH201-5020230 — KDH201-5023670
LDF-KDH201V Hiace KDH201-0062184 — KDH201-0187292; KDH201-0184404 — KDH201-0202340; KDH201-5005363 — KDH201-5020277; KDH201-5020230 — KDH201-5023670
LDF-KDH206K Hiace KDH206-6002617 — KDH206-6011708; KDH206-6011682 — KDH206-6013655; KDH206-8027438 — KDH206-8099033; KDH206-8096584 — KDH206-8106639
LDF-KDH206K改 Hiace KDH206-6002617 — KDH206-6011708; KDH206-6011682 — KDH206-6013655; KDH206-8027438 — KDH206-8099033; KDH206-8096584 — KDH206-8106639
LDF-KDH206V Hiace KDH206-6002617 — KDH206-6011708; KDH206-6011682 — KDH206-6013655; KDH206-8027438 — KDH206-8099033; KDH206-8096584 — KDH206-8106639
LDF-KDH211K Hiace KDH211-8002802 — KDH211-8006648; KDH211-8006644 — KDH211-8007278
LDF-KDH221K Hiace KDH221-0006842 — KDH221-0016607; KDH221-0016600 — KDH221-0018058
LDF-KDH223B Hiace KDH223-0008991 — KDH223-0026278; KDH223-0026285 — KDH223-0029107
LDF-KDH223B改 Hiace KDH223-0008991 — KDH223-0026278; KDH223-0026285 — KDH223-0029107
LDF-KDY221 Dyna KDY221-8001972 — KDY221-8005862; KDY221-8005861 — KDY221-8006463
LDF-KDY231 Dyna KDY231-8006551 — KDY231-8022651; KDY231-8022607 — KDY231-8026092
LDF-KDY231改 Dyna KDY231-8006551 — KDY231-8022651; KDY231-8022607 — KDY231-8026092
LDF-KDY241V Dyna KDY241-0001155 — KDY241-0001367; KDY241-0001368 — KDY241-0001390
LDF-KDY271 Dyna KDY271-0002139 — KDY271-0004597; KDY271-0004598 — KDY271-0004850
LDF-KDY281 Dyna KDY281-0004499 — KDY281-0015253; KDY281-0015232 — KDY281-0016837
LDF-KDY281改 Dyna KDY281-0004499 — KDY281-0015253; KDY281-0015232 — KDY281-0016837
QDF-KDH201K Hiace KDH201-0062184 — KDH201-0187292; KDH201-0184404 — KDH201-0202340; KDH201-5005363 — KDH201-5020277; KDH201-5020230 — KDH201-5023670
QDF-KDH201K改 Hiace KDH201-0062184 — KDH201-0187292; KDH201-0184404 — KDH201-0202340; KDH201-5005363 — KDH201-5020277; KDH201-5020230 — KDH201-5023670
QDF-KDH201V Hiace KDH201-0062184 — KDH201-0187292; KDH201-0184404 — KDH201-0202340; KDH201-5005363 — KDH201-5020277; KDH201-5020230 — KDH201-5023670
QDF-KDY221 Dyna KDY221-8001972 — KDY221-8005862; KDY221-8005861 — KDY221-8006463
QDF-KDY231 Dyna KDY231-8006551 — KDY231-8022651; KDY231-8022607 — KDY231-8026092
QDF-KDY231改 Dyna KDY231-8006551 — KDY231-8022651; KDY231-8022607 — KDY231-8026092

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

②エンジン制御用コンピュータにおいて、排気ガス再循環制御が不適切なため、排気ガス中の水分により燃料噴射ノズル先端孔部が腐食し拡大することがある。そのため、噴射量が増えてPMが触媒に多量に堆積してエンジン警告灯が点灯し、出力制限走行となる。最悪の場合、触媒が損傷し黒煙を排出するおそれがある。

改善措置

②全車両、エンジン制御用コンピュータのプログラムを対策仕様に修正する。 また、プログラム修正後にエンジン警告灯が点灯する場合には、無償で噴射ノズル等を交換するとともに、触媒が損傷している場合には、フロントパイプを交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3003915

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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