MLIT Statutory Recall · Japan

Recall 1132470 — Headlamp

Filed November 8, 2013 · Mitsubishi

Overview

MLIT filing number1132470
TypeStatutory Recall (government-mandated recall)
Date filedNovember 8, 2013
Manufacturer(s)Mitsubishi
ComponentHeadlamp
Production periodOctober 30, 2002 — February 25, 2004
Vehicles affected74,199 units

Defect

The valve-retaining supporter spring, which forms part of the ground circuit for the low-beam headlamp, is improperly designed. Variation in connector assembly and age-related degradation from heat generated during lamp operation cause insufficient contact pressure. Vibration then produces sparking at the ground circuit contact point, generating localized heat. Continued use causes thermal deformation of the supporter spring and, in the worst case, the low-beam headlamp may fail to illuminate.

Corrective action

On all vehicles, inspect the valve retention section of the reflector. If damage is found, replace the complete headlamp assembly with a corrected part that incorporates an additional ground plate. If no damage is found, add a ground plate and terminal cover, and replace the connector and supporter spring. In addition, affix a revision label to the headlamp section of the owner's manual to reflect the addition of the ground plate.

Affected models & chassis ranges

This filing lists 4 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
UA-Z25A COLT Z25A-0000101 — Z25A-0107313
UA-Z26A COLT Z26A-0000102 — Z26A-0101123
UA-Z27A COLT Z27A-0000106 — Z27A-0100617
UA-Z28A COLT Z28A-0000101 — Z28A-0100277

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

すれ違い用前照灯のアース回路の一部であるバルブ固定用サポータースプリングが不適切なため、コネクター組み付けのばらつきや点灯熱による経年劣化により接点圧が不十分となり、振動等によりアース回路接点部でスパークが発生し接点部が発熱する場合がある。そのため、そのまま使用を続けると、サポータースプリングが熱変形し、最悪の場合、すれ違い用前照灯が不灯となるおそれがある。

改善措置

全車両、リフレクターのバルブ固定部を点検し、損傷が認められる場合は、前照灯一式をアースプレートを追加した対策品に交換する。バルブ固定部に損傷が無い場合は、アースプレート、および端子カバーを追加し、コネクター、およびサポータースプリングを交換する。 また、アースプレート追加に伴い、取扱説明書の前照灯に関する箇所に改訂シールを貼付する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3003140

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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