MLIT Statutory Recall · Japan

Recall 1126941 — Fuel Hose/Pipe

Filed January 26, 2011 · Toyota

Overview

MLIT filing number1126941
TypeStatutory Recall (government-mandated recall)
Date filedJanuary 26, 2011
Manufacturer(s)Toyota
ComponentFuel Hose/Pipe
Production periodMay 10, 2000 — October 24, 2008
Vehicles affected1,202,800 units

Defect

Insufficient strength evaluation accounting for manufacturing variation in the engine fuel pipe allowed excessive wall thickness reduction at certain machined areas, raising stress concentrations at those points. Corrosive elements in the fuel act on these high-stress areas, causing microscopic cracks to form in the pipe. Continued use allows fuel pressure cycling to propagate the cracks, which may result in a fuel leak.

Corrective action

Replace the fuel pipe on all vehicles with the corrected part.

Affected models & chassis ranges

This filing lists 56 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
CBA-ACA20W RAV4L ACA20-0049191 — ACA20-0064134; ACA20-5000003 — ACA20-5008869
CBA-ACA21W RAV4L ACA21-0247469 — ACA21-0307516; ACA21-5000041 — ACA21-5021706
CBA-ANE10G WISH ANE10-0001004 — ANE10-0033467
CBA-ANE11W WISH ANE11-0001008 — ANE11-0035234
CBA-ANM10G ISIS ANM10-0001014 — ANM10-0098553
CBA-ANM10W ISIS ANM10-0001014 — ANM10-0098553
CBA-ANM15G ISIS ANM15-0001014 — ANM15-0032291
CBA-ANM15W ISIS ANM15-0001014 — ANM15-0032291
CBA-AZR60G NOAH AZR60-0197809 — AZR60-0501828; AZR60-3000000 — AZR60-3132918
CBA-AZR60G改 NOAH AZR60-0197809 — AZR60-0501828; AZR60-3000000 — AZR60-3132918
CBA-AZR65G NOAH AZR65-0061391 — AZR65-0133770; AZR65-3000000 — AZR65-3030133
CBA-AZT240 PREMIO AZT240-0015018 — AZT240-0028130; AZT240-5001805 — AZT240-5009873
CBA-AZT241W CALDINA AZT241-0013601 — AZT241-0031521
CBA-AZT246W CALDINA AZT246-0006495 — AZT246-0018376
CBA-AZT250 Avensis AZT250-0001001 — AZT250-0042947
CBA-AZT250W Avensis AZT250-0001001 — AZT250-0042947
CBA-AZT251 Avensis AZT251-0001011 — AZT251-0010549
CBA-AZT251W Avensis AZT251-0001011 — AZT251-0010549
CBA-AZT255 Avensis AZT255-0000513 — AZT255-0008060
CBA-AZT255W Avensis AZT255-0000513 — AZT255-0008060
DBA-ANE10G WISH ANE10-0001004 — ANE10-0033467
DBA-ANE11W WISH ANE11-0001008 — ANE11-0035234
DBA-ANM10G ISIS ANM10-0001014 — ANM10-0098553
DBA-ANM10W ISIS ANM10-0001014 — ANM10-0098553
DBA-ANM15G ISIS ANM15-0001014 — ANM15-0032291
DBA-ANM15W ISIS ANM15-0001014 — ANM15-0032291
DBA-AZR60G NOAH AZR60-0197809 — AZR60-0501828; AZR60-3000000 — AZR60-3132918
DBA-AZR60G改 NOAH AZR60-0197809 — AZR60-0501828; AZR60-3000000 — AZR60-3132918
DBA-AZR65G NOAH AZR65-0061391 — AZR65-0133770; AZR65-3000000 — AZR65-3030133
TA-ACA20W RAV4L ACA20-0001023 — ACA20-0049185; ACA20-0049191 — ACA20-0064134; ACA20-5000003 — ACA20-5008869
TA-ACA21W RAV4L ACA21-0001049 — ACA21-0247457; ACA21-0247469 — ACA21-0307516; ACA21-5000041 — ACA21-5021706
TA-ACM10G GAIA ACM10-0001013 — ACM10-0033180; ACM10-0033182 — ACM10-0040899
TA-ACM15G GAIA ACM15-0001004 — ACM15-0003021; ACM15-0003022 — ACM15-0005079
TA-ACN10 NADIA ACN10-0001021 — ACN10-0009144; ACN10-0009145 — ACN10-0009344
TA-ACN10H NADIA ACN10-0001021 — ACN10-0009144; ACN10-0009145 — ACN10-0009344
TA-ACN15 NADIA ACN15-0001005 — ACN15-0001294; ACN15-0001295 — ACN15-0001341
TA-ACN15H NADIA ACN15-0001005 — ACN15-0001294; ACN15-0001295 — ACN15-0001341
TA-ACT10 OPA ACT10-0001007 — ACT10-0017489; ACT10-0017490 — ACT10-0017877
TA-AZR60G NOAH AZR60-0001045 — AZR60-0197808; AZR60-0197809 — AZR60-0501828; AZR60-3000000 — AZR60-3132918
TA-AZR60G改 NOAH AZR60-0001045 — AZR60-0197808; AZR60-0197809 — AZR60-0501828; AZR60-3000000 — AZR60-3132918
TA-AZR65G NOAH AZR65-0001018 — AZR65-0061390; AZR65-0061391 — AZR65-0133770; AZR65-3000000 — AZR65-3030133
TA-AZT240 PREMIO AZT240-0001008 — AZT240-0015017; AZT240-5000001 — AZT240-5001804; AZT240-0015018 — AZT240-0028130; AZT240-5001805 — AZT240-5009873
TA-AZT241W CALDINA AZT241-0001026 — AZT241-0013596; AZT241-0013601 — AZT241-0031521
TA-AZT246W CALDINA AZT246-0001009 — AZT246-0006494; AZT246-0006495 — AZT246-0018376
TA-AZV50 VISTA AZV50-0001011 — AZV50-0008570; AZV50-0008571 — AZV50-0008861
TA-AZV50G VISTA AZV50-0001011 — AZV50-0008570; AZV50-0008571 — AZV50-0008861
TA-AZV55 VISTA AZV55-0001006 — AZV55-0002496; AZV55-0002497 — AZV55-0002711
TA-AZV55G VISTA AZV55-0001006 — AZV55-0002496; AZV55-0002497 — AZV55-0002711
UA-ACA20W RAV4L ACA20-0049191 — ACA20-0064134; ACA20-5000003 — ACA20-5008869
UA-ACA21W RAV4L ACA21-0247469 — ACA21-0307516; ACA21-5000041 — ACA21-5021706
UA-ANE10G WISH ANE10-0001004 — ANE10-0033467
UA-ANE11W WISH ANE11-0001008 — ANE11-0035234
UA-AZT250 Avensis AZT250-0001001 — AZT250-0042947
UA-AZT250W Avensis AZT250-0001001 — AZT250-0042947
UA-AZT255 Avensis AZT255-0000513 — AZT255-0008060
UA-AZT255W Avensis AZT255-0000513 — AZT255-0008060

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

① エンジンの燃料パイプにおいて、加工ばらつきによる強度評価が不足していたため、加工時の肉厚減少が大きいとその部位の応力が高くなり、燃料中の腐食成分が作用してパイプに微小な亀裂が発生することがある。そのため、そのまま使用を続けると、燃料の圧力変動により亀裂が進行し、燃料が漏れるおそれがある。

改善措置

① 全車両、燃料パイプを対策品に交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3002521

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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