MLIT Improvement Campaign · Japan

Improvement Campaign 2103320 — Body

Filed September 28, 2006 · Mazda, Suzuki

Overview

MLIT filing number2103320
TypeImprovement Campaign (manufacturer improvement measure / 改善対策)
Date filedSeptember 28, 2006
Manufacturer(s)Mazda, Suzuki
ComponentBody
Production periodAugust 24, 2005 — July 27, 2006
Vehicles affected65,878 units

Issue

An improper manufacturing process for the balancer fitted to the flip-up back door allows residual cleaning fluid to remain inside the damper case. This fluid causes the O-ring to swell, reducing damping force and increasing the back door's opening speed, which may result in the door striking a person. Additionally, the rapid opening may cause the back door to oscillate up and down. In the worst case, continued use under these conditions can cause the balancer mounting point to break, allowing the back door to drop and strike a person.

Corrective action

On all vehicles, the back door balancer is replaced with a corrected part. The back door is also inspected; any door found to have a crack is replaced with a new unit.

Affected models & chassis ranges

This filing lists 6 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
ABA-DA64W Every DA64W-100107 — DA64W-153619
ABA-DG64W SCRUM DG64W-100003 — DG64W-131984
EBD-DA64V Every DA64V-100074 — DA64V-162694
EBD-DG64V SCRUM DG64V-100002 — DG64V-134049
GBD-DA64V Every DA64V-600016 — DA64V-630994
GBD-DG64V SCRUM DG64V-600001 — DG64V-630239

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

跳ね上げ式バックドアに取り付けられているバランサの製造工程が不適切なため、当該バランサのダンパケース内に残留した洗浄液により、Oリングが膨潤して減衰力が低下し、バックドアの開放速度が速くなるものがあり身体の一部に当たるおそれがある。又は、速く開いた反動でバックドアが上下に揺動し、そのまま使用を続けると、最悪の場合、バランサ取り付け部が破損してバックドアが降下し身体の一部に当たるおそれがある。

改善措置

全車両、バックドアバランサを対策品と交換するとともに、バックドアを点検し、亀裂のあるものはバックドアを新品と交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3008702

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

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