In January 2020, Hino, Isuzu, Mitsubishi & UD Trucks filed a statutory recall with Japan's Ministry of Land, Infrastructure, Transport and Tourism (MLIT) concerning the Body, covering the Ranger, Forward and 2 more models. The filing affects 1,573 vehicles manufactured between February 23, 2011 and February 25, 2019.
Overview
| MLIT filing number | 1146280 |
|---|---|
| Type | Statutory Recall (government-mandated recall) |
| Date filed | January 9, 2020 |
| Manufacturer(s) | Hino, Isuzu, Mitsubishi, UD Trucks |
| Component | Body |
| Production period | February 23, 2011 — February 25, 2019 |
| Vehicles affected | 1,573 units |
Filing in context
This notification is a joint filing by 4 manufacturers: Hino, Isuzu, Mitsubishi & UD Trucks.
The Body is the most frequently cited component category in this archive, appearing in 108 of its 4,890 filings. This filing is one of 35 Hino notifications from 2020 in this archive. For scale, 2,541 of the 4,890 filings in this archive report a larger number of affected vehicles; the vehicles involved here were manufactured over a span of about 8 years.
Defect
On the tailgate loading unit of refuse collection vehicles, improper assembly control of the hook and U-bolt, combined with an incorrect hook shape, allows excessive load to be applied to the U-bolt during loading operations. This causes cracks to develop in the U-bolt. In the worst case, the U-bolt may fracture, causing the tailgate to spring upward and preventing the vehicle from accepting refuse.
Corrective action
On all vehicles, inspect the hook and U-bolt; if no clearance exists, replace the U-bolt with a new part (and on some vehicles, replace the hook with a corrected part) and reassemble the hook and U-bolt correctly. Additionally, distribute a revised owner's manual supplement adding tailgate lock inspection items, and affix caution labels to both the left and right sides of the body.
Affected models & chassis ranges
This filing lists 124 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.
| Type code (型式) | Model | Chassis ranges |
|---|---|---|
| 2DG-FC2ABA | Ranger | FC2AB-101874 — FC2AB-101894 |
| 2DG-FJ2ABA | Ranger | FJ2AB-100226 |
| 2DG-GC2ABA | Ranger | GC2AB-100087 |
| 2KG-FC2ABA | Ranger | FC2AB-100823 — FC2AB-104262 |
| 2KG-FE2ABA | Ranger | FE2AB-100301 — FE2AB-101280 |
| 2KG-FJ2ABA | Ranger | FJ2AB-100050 — FJ2AB-100162 |
| 2KG-FK61F | ふそうファイター | FK61F-600074 |
| 2KG-FK62FY | ふそうファイター | FK62FY-600005 — FK62FY-600059 |
| 2KG-FK62FZ | ふそうファイター | FK62FZ-600067 — FK62FZ-601080 |
| 2KG-FK71F | ふそうファイター | FK71F-600329 — FK71F-600489 |
| 2KG-FK72FY | ふそうファイター | FK72FY-600014 — FK72FY-600042 |
| 2KG-FK72FZ | ふそうファイター | FK72FZ-600022 — FK72FZ-600033 |
| 2KG-GC2ABA | Ranger | GC2AB-100075 — GC2AB-100219 |
| 2KG-GD2ABA | Ranger | GD2AB-100359 — GD2AB-100403 |
| 2PG-BRR90S2 | コンドル | BRR90-7000117 |
| 2PG-BSR90S2 | コンドル | BSR90-7000018 |
| 2PG-FJ2ABA | Ranger | FJ2AB-100275 — FJ2AB-100282 |
| 2PG-FRR90S2 | フォワード | FRR90-7122801 — FRR90-7127226 |
| 2PG-FSR90S2 | フォワード | FSR90-7007854 — FSR90-7008324 |
| 2PG-FTR90U2 | フォワード | FTR90-7007724 — FTR90-7007732 |
| 2RG-BRR90S2 | コンドル | BRR90-7000084 — BRR90-7000092 |
| 2RG-FRR90S1 | フォワード | FRR90-7124247 |
| 2RG-FRR90S2 | フォワード | FRR90-7119556 — FRR90-7127003 |
| 2RG-FSR90S2 | フォワード | FSR90-7007634 — FSR90-7008510 |
| 2RG-FTR90U2 | フォワード | FTR90-7007682 — FTR90-7007921 |
| LDG-FE7JGAA改 | Ranger | FE7JGA-10129 — FE7JGA-10191 |
| LDG-FJ7JEAA | Ranger | FJ7JEA-10119 |
| LKG-FE7JEAA | Ranger | FE7JEA-10254 — FE7JEA-10490 |
| LKG-FE7JGAA | Ranger | FE7JGA-10086 — FE7JGA-10109 |
| LKG-FJ7JDAA | Ranger | FJ7JDA-10207 — FJ7JDA-10668 |
| LKG-FJ7JEAA | Ranger | FJ7JEA-10049 |
| LKG-FJ7JGAA | Ranger | FJ7JGA-10064 — FJ7JGA-10069 |
| LKG-FJ7JGAA改 | Ranger | FJ7JGA-10043 |
| LKG-FK62FZ | ふそうファイター | FK62FZ-550284 — FK62FZ-550615 |
| LKG-FK72FZ | ふそうファイター | FK72FZ-550175 — FK72FZ-550293 |
| LKG-FTR34S2 | フォワード | FTR34-7004296 |
| LKG-FTR90S2 | フォワード | FTR90-7001226 — FTR90-7006544 |
| LKG-FTR90S2改 | フォワード | FTR90-7001948 |
| LKG-FTR90T2 | フォワード | FTR90-7001135 |
| LKG-PK39LH | コンドル | PK39L-00429 |
| LPG-FTR90S2 | フォワード | FTR90-7003796 — FTR90-7007435 |
| PA-FSR34G4 | フォワード | FSR34G4-7000460 |
| PB-FRR35E3S | フォワード | FRR35E3S-7000555 |
| PDG-FK71F | ふそうファイター | FK71F-540443 |
| PKG-FRR90S1 | フォワード | FRR90-7008365 — FRR90-7023870 |
| PKG-FRR90S2 | フォワード | FRR90-7023908 — FRR90-7024943 |
| PKG-FSR34S2 | フォワード | FSR34-7001938 — FSR34-7001939 |
| QKG-FE7JGAA | Ranger | FE7JGA-10154 — FE7JGA-10683 |
| QKG-FE7JJAA | Ranger | FE7JJA-10116 — FE7JJA-10287 |
| QKG-FE7JKAA | Ranger | FE7JKA-10142 — FE7JKA-10355 |
| QKG-FJ7JEAA | Ranger | FJ7JEA-10079 — FJ7JEA-10214 |
| QKG-FJ7JGAA | Ranger | FJ7JGA-10118 — FJ7JGA-10296 |
| QKG-FJ7JJAA | Ranger | FJ7JJA-10077 — FJ7JJA-10195 |
| QKG-FK62FZ | ふそうファイター | FK62FZ-550662 — FK62FZ-586440 |
| QKG-FK72FZ | ふそうファイター | FK72FZ-570066 — FK72FZ-595011 |
| QKG-FTR34S2 | フォワード | FTR34-7005321 |
| QKG-PK39LH | コンドル | PK39L-10005 — PK39L-30190; JNCL0D0A6GU005410 — JNCL0D0A9HU025894 |
| QPG-FTR34S2 | フォワード | FTR34-7005525 — FTR34-7005915 |
| SDG-FC7JDAA | Ranger | FC7JDA-10027 — FC7JDA-10076 |
| SDG-FC7JEAA | Ranger | FC7JEA-10211 |
| SDG-FC9JDAA | Ranger | FC9JDA-10054 — FC9JDA-10713 |
| SDG-FC9JDAP | Ranger | FC9JDA-10322 — FC9JDA-10625 |
| SDG-FC9JEAA | Ranger | FC9JEA-10108 — FC9JEA-12123 |
| SDG-FC9JGAP | Ranger | FC9JGA-11825 |
| SDG-FD7JEAA | Ranger | FD7JEA-10057 — FD7JEA-10502 |
| SDG-FD7JGAA | Ranger | FD7JGA-10684 |
| SDG-FX7JEAA | Ranger | FX7JEA-10106 — FX7JEA-10157 |
| SDG-GX7JGAA | Ranger | GX7JGA-10421 — GX7JGA-11396 |
| SKG-FC9JCAP | Ranger | FC9JCA-10601 |
| SKG-FC9JDAA | Ranger | FC9JDA-10034 — FC9JDA-10089 |
| SKG-FC9JDAP | Ranger | FC9JDA-10053 — FC9JDA-10085 |
| SKG-FC9JEAA | Ranger | FC9JEA-10195 |
| SKG-FC9JGAA | Ranger | FC9JGA-10096 — FC9JGA-10098 |
| SKG-FC9JGAP | Ranger | FC9JGA-10187 |
| SKG-FD9JGAA | Ranger | FD9JGA-10025 |
| SKG-FK61F | ふそうファイター | FK61F-550805 |
| SKG-FK71F | ふそうファイター | FK71F-550401 — FK71F-550822 |
| SKG-FK72FY | ふそうファイター | FK72FY-550143 — FK72FY-550161 |
| SKG-FRR90S1 | フォワード | FRR90-7029113 — FRR90-7040524 |
| SKG-FRR90S2 | フォワード | FRR90-7029120 — FRR90-7040207 |
| SKG-FSR90S2 | フォワード | FSR90-7001488 — FSR90-7007549 |
| SKG-GC7JEAA | Ranger | GC7JEA-10027 — GC7JEA-10040 |
| SKG-GC7JGAA | Ranger | GC7JGA-10027 |
| SKG-GC7JJAA | Ranger | GC7JJA-10021 — GC7JJA-10027 |
| SKG-GD7JEAA | Ranger | GD7JEA-10018 — GD7JEA-10019 |
| SKG-GD7JGAA | Ranger | GD7JGA-10025 — GD7JGA-10130 |
| SKG-LK38L | コンドル | LK38L-00133 — LK38L-00145 |
| SKG-LK38N | コンドル | LK38N-00129 |
| SKG-MK38L | コンドル | MK38L-00535 — MK38L-01493 |
| SPG-FSR90S2 | フォワード | FSR90-7004290 — FSR90-7007797 |
| SPG-FSS90S2 | フォワード | FSS90-7000700 — FSS90-7000741 |
| TKG-FC7JGAA | Ranger | FC7JGA-10070 — FC7JGA-10174 |
| TKG-FC9JCAP | Ranger | FC9JCA-24264 |
| TKG-FC9JDAA | Ranger | FC9JDA-10109 — FC9JDA-10744 |
| TKG-FC9JDAP | Ranger | FC9JDA-10207 — FC9JDA-10718 |
| TKG-FC9JEAA | Ranger | FC9JEA-10237 — FC9JEA-12609 |
| TKG-FC9JEAP | Ranger | FC9JEA-10726 — FC9JEA-11950 |
| TKG-FC9JGAA | Ranger | FC9JGA-10340 — FC9JGA-12018 |
| TKG-FC9JGAP | Ranger | FC9JGA-10232 — FC9JGA-11696 |
| TKG-FC9JJAA | Ranger | FC9JJA-10621 |
| TKG-FD7JDAA | Ranger | FD7JDA-10105 — FD7JDA-10319 |
| TKG-FD7JGAA | Ranger | FD7JGA-10279 — FD7JGA-10608 |
| TKG-FD9JDAA | Ranger | FD9JDA-10127 — FD9JDA-10751 |
| TKG-FD9JEAA | Ranger | FD9JEA-10046 — FD9JEA-10179 |
| TKG-FD9JGAA | Ranger | FD9JGA-10135 — FD9JGA-10610 |
| TKG-FK61F | ふそうファイター | FK61F-570308 — FK61F-593760 |
| TKG-FK62FY | ふそうファイター | FK62FY-580155 — FK62FY-595002 |
| TKG-FK71F | ふそうファイター | FK71F-570100 — FK71F-595203 |
| TKG-FK72FY | ふそうファイター | FK72FY-570023 — FK72FY-595038 |
| TKG-FRR90S1 | フォワード | FRR90-7042807 — FRR90-7115758 |
| TKG-FRR90S2 | フォワード | FRR90-7040931 — FRR90-7120207 |
| TKG-GC7JDAA | Ranger | GC7JDA-10081 — GC7JDA-10314 |
| TKG-GC7JEAA | Ranger | GC7JEA-10104 — GC7JEA-10429 |
| TKG-GC7JGAA | Ranger | GC7JGA-10046 — GC7JGA-10420 |
| TKG-GC7JJAA | Ranger | GC7JJA-10038 — GC7JJA-10082 |
| TKG-GC9JJAA | Ranger | GC9JJA-10042 |
| TKG-GD7JEAA | Ranger | GD7JEA-10036 — GD7JEA-10148 |
| TKG-GD7JGAA | Ranger | GD7JGA-10247 — GD7JGA-10818 |
| TKG-LK38L | コンドル | LK38L-00146 — LK38L-30050; JNCLSC0A8GU000195 — JNCLSC0AXGU000456 |
| TKG-LK38N | コンドル | LK38N-10014 — LK38N-30023; JNCLSC0A3GU000363 — JNCLSC0A2GU000385 |
| TKG-LK39N | コンドル | LK39N-10018 — LK39N-30031; JNCL0D0A8GU004890 — JNCL0D0A4HU021851 |
| TKG-MK38L | コンドル | MK38L-10041 — MK38L-31903; JNCLSC0A5GU004219 — JNCLSC0A6HU022858 |
| TPG-FD7JGAA | Ranger | FD7JGA-10738 — FD7JGA-10745 |
| TQG-FC9JJAQ改 | Ranger | FC9JJA-10574 — FC9JJA-10592 |
Original Japanese (MLIT source text)
Show the original Japanese filing text
状況
塵芥車の積込装置(テールゲート)のロック部において、フックとUボルトの組付管理及びフックの形状が不適切なため、積込作業時等に当該Uボルトに過大な負荷がかかることがある。そのため、当該Uボルトに亀裂が生じ、最悪の場合、Uボルトが破断してテールゲートが跳ね上がり、物品を積載できなくなるおそれがある。
改善措置
全車両、フック及びUボルトを点検し、間隙がない場合は、当該Uボルトを新品に交換(一部車両においてはフックを対策品に交換)して、フック及びUボルトを適切に組付ける。 また、取扱説明書のテールゲートロック部について、点検事項を追記した改訂版を配付し、コーションラベルをボデー側面の左右に貼付する。
Source & verification
This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:
https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3004650
Related recalls
Same manufacturer, same component
Other Hino filings involving the Body, closest to this one by filing date.
Body — affects 514 vehicles.
Open recall detail →Body — affects 360 vehicles.
Open recall detail →Body — affects 19,584 vehicles.
Open recall detail →Body — affects 69 vehicles.
Open recall detail →Body — affects 525 vehicles.
Open recall detail →Other recalls affecting the same models
Filings whose affected type codes overlap with this one, newest first.
Steering Linkage — affects 78 vehicles.
Open recall detail →Other — affects 30 vehicles.
Open recall detail →Other — affects 20 vehicles.
Open recall detail →Other — affects 819 vehicles.
Open recall detail →Other — affects 257 vehicles.
Open recall detail →All Hino recalls · All Isuzu recalls · All Mitsubishi recalls · All UD Trucks recalls · All 2020 recalls · Recall Archive home