MLIT Statutory Recall · Japan

Hino / Isuzu / Mitsubishi / UD Trucks Ranger, Forward and 2 more models Recall 1146280 — Body

Filed January 9, 2020 · Hino, Isuzu, Mitsubishi, UD Trucks

In January 2020, Hino, Isuzu, Mitsubishi & UD Trucks filed a statutory recall with Japan's Ministry of Land, Infrastructure, Transport and Tourism (MLIT) concerning the Body, covering the Ranger, Forward and 2 more models. The filing affects 1,573 vehicles manufactured between February 23, 2011 and February 25, 2019.

Overview

MLIT filing number1146280
TypeStatutory Recall (government-mandated recall)
Date filedJanuary 9, 2020
Manufacturer(s)Hino, Isuzu, Mitsubishi, UD Trucks
ComponentBody
Production periodFebruary 23, 2011 — February 25, 2019
Vehicles affected1,573 units

Filing in context

This notification is a joint filing by 4 manufacturers: Hino, Isuzu, Mitsubishi & UD Trucks.

The Body is the most frequently cited component category in this archive, appearing in 108 of its 4,890 filings. This filing is one of 35 Hino notifications from 2020 in this archive. For scale, 2,541 of the 4,890 filings in this archive report a larger number of affected vehicles; the vehicles involved here were manufactured over a span of about 8 years.

Defect

On the tailgate loading unit of refuse collection vehicles, improper assembly control of the hook and U-bolt, combined with an incorrect hook shape, allows excessive load to be applied to the U-bolt during loading operations. This causes cracks to develop in the U-bolt. In the worst case, the U-bolt may fracture, causing the tailgate to spring upward and preventing the vehicle from accepting refuse.

Corrective action

On all vehicles, inspect the hook and U-bolt; if no clearance exists, replace the U-bolt with a new part (and on some vehicles, replace the hook with a corrected part) and reassemble the hook and U-bolt correctly. Additionally, distribute a revised owner's manual supplement adding tailgate lock inspection items, and affix caution labels to both the left and right sides of the body.

Affected models & chassis ranges

This filing lists 124 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
2DG-FC2ABA Ranger FC2AB-101874 — FC2AB-101894
2DG-FJ2ABA Ranger FJ2AB-100226
2DG-GC2ABA Ranger GC2AB-100087
2KG-FC2ABA Ranger FC2AB-100823 — FC2AB-104262
2KG-FE2ABA Ranger FE2AB-100301 — FE2AB-101280
2KG-FJ2ABA Ranger FJ2AB-100050 — FJ2AB-100162
2KG-FK61F ふそうファイター FK61F-600074
2KG-FK62FY ふそうファイター FK62FY-600005 — FK62FY-600059
2KG-FK62FZ ふそうファイター FK62FZ-600067 — FK62FZ-601080
2KG-FK71F ふそうファイター FK71F-600329 — FK71F-600489
2KG-FK72FY ふそうファイター FK72FY-600014 — FK72FY-600042
2KG-FK72FZ ふそうファイター FK72FZ-600022 — FK72FZ-600033
2KG-GC2ABA Ranger GC2AB-100075 — GC2AB-100219
2KG-GD2ABA Ranger GD2AB-100359 — GD2AB-100403
2PG-BRR90S2 コンドル BRR90-7000117
2PG-BSR90S2 コンドル BSR90-7000018
2PG-FJ2ABA Ranger FJ2AB-100275 — FJ2AB-100282
2PG-FRR90S2 フォワード FRR90-7122801 — FRR90-7127226
2PG-FSR90S2 フォワード FSR90-7007854 — FSR90-7008324
2PG-FTR90U2 フォワード FTR90-7007724 — FTR90-7007732
2RG-BRR90S2 コンドル BRR90-7000084 — BRR90-7000092
2RG-FRR90S1 フォワード FRR90-7124247
2RG-FRR90S2 フォワード FRR90-7119556 — FRR90-7127003
2RG-FSR90S2 フォワード FSR90-7007634 — FSR90-7008510
2RG-FTR90U2 フォワード FTR90-7007682 — FTR90-7007921
LDG-FE7JGAA改 Ranger FE7JGA-10129 — FE7JGA-10191
LDG-FJ7JEAA Ranger FJ7JEA-10119
LKG-FE7JEAA Ranger FE7JEA-10254 — FE7JEA-10490
LKG-FE7JGAA Ranger FE7JGA-10086 — FE7JGA-10109
LKG-FJ7JDAA Ranger FJ7JDA-10207 — FJ7JDA-10668
LKG-FJ7JEAA Ranger FJ7JEA-10049
LKG-FJ7JGAA Ranger FJ7JGA-10064 — FJ7JGA-10069
LKG-FJ7JGAA改 Ranger FJ7JGA-10043
LKG-FK62FZ ふそうファイター FK62FZ-550284 — FK62FZ-550615
LKG-FK72FZ ふそうファイター FK72FZ-550175 — FK72FZ-550293
LKG-FTR34S2 フォワード FTR34-7004296
LKG-FTR90S2 フォワード FTR90-7001226 — FTR90-7006544
LKG-FTR90S2改 フォワード FTR90-7001948
LKG-FTR90T2 フォワード FTR90-7001135
LKG-PK39LH コンドル PK39L-00429
LPG-FTR90S2 フォワード FTR90-7003796 — FTR90-7007435
PA-FSR34G4 フォワード FSR34G4-7000460
PB-FRR35E3S フォワード FRR35E3S-7000555
PDG-FK71F ふそうファイター FK71F-540443
PKG-FRR90S1 フォワード FRR90-7008365 — FRR90-7023870
PKG-FRR90S2 フォワード FRR90-7023908 — FRR90-7024943
PKG-FSR34S2 フォワード FSR34-7001938 — FSR34-7001939
QKG-FE7JGAA Ranger FE7JGA-10154 — FE7JGA-10683
QKG-FE7JJAA Ranger FE7JJA-10116 — FE7JJA-10287
QKG-FE7JKAA Ranger FE7JKA-10142 — FE7JKA-10355
QKG-FJ7JEAA Ranger FJ7JEA-10079 — FJ7JEA-10214
QKG-FJ7JGAA Ranger FJ7JGA-10118 — FJ7JGA-10296
QKG-FJ7JJAA Ranger FJ7JJA-10077 — FJ7JJA-10195
QKG-FK62FZ ふそうファイター FK62FZ-550662 — FK62FZ-586440
QKG-FK72FZ ふそうファイター FK72FZ-570066 — FK72FZ-595011
QKG-FTR34S2 フォワード FTR34-7005321
QKG-PK39LH コンドル PK39L-10005 — PK39L-30190; JNCL0D0A6GU005410 — JNCL0D0A9HU025894
QPG-FTR34S2 フォワード FTR34-7005525 — FTR34-7005915
SDG-FC7JDAA Ranger FC7JDA-10027 — FC7JDA-10076
SDG-FC7JEAA Ranger FC7JEA-10211
SDG-FC9JDAA Ranger FC9JDA-10054 — FC9JDA-10713
SDG-FC9JDAP Ranger FC9JDA-10322 — FC9JDA-10625
SDG-FC9JEAA Ranger FC9JEA-10108 — FC9JEA-12123
SDG-FC9JGAP Ranger FC9JGA-11825
SDG-FD7JEAA Ranger FD7JEA-10057 — FD7JEA-10502
SDG-FD7JGAA Ranger FD7JGA-10684
SDG-FX7JEAA Ranger FX7JEA-10106 — FX7JEA-10157
SDG-GX7JGAA Ranger GX7JGA-10421 — GX7JGA-11396
SKG-FC9JCAP Ranger FC9JCA-10601
SKG-FC9JDAA Ranger FC9JDA-10034 — FC9JDA-10089
SKG-FC9JDAP Ranger FC9JDA-10053 — FC9JDA-10085
SKG-FC9JEAA Ranger FC9JEA-10195
SKG-FC9JGAA Ranger FC9JGA-10096 — FC9JGA-10098
SKG-FC9JGAP Ranger FC9JGA-10187
SKG-FD9JGAA Ranger FD9JGA-10025
SKG-FK61F ふそうファイター FK61F-550805
SKG-FK71F ふそうファイター FK71F-550401 — FK71F-550822
SKG-FK72FY ふそうファイター FK72FY-550143 — FK72FY-550161
SKG-FRR90S1 フォワード FRR90-7029113 — FRR90-7040524
SKG-FRR90S2 フォワード FRR90-7029120 — FRR90-7040207
SKG-FSR90S2 フォワード FSR90-7001488 — FSR90-7007549
SKG-GC7JEAA Ranger GC7JEA-10027 — GC7JEA-10040
SKG-GC7JGAA Ranger GC7JGA-10027
SKG-GC7JJAA Ranger GC7JJA-10021 — GC7JJA-10027
SKG-GD7JEAA Ranger GD7JEA-10018 — GD7JEA-10019
SKG-GD7JGAA Ranger GD7JGA-10025 — GD7JGA-10130
SKG-LK38L コンドル LK38L-00133 — LK38L-00145
SKG-LK38N コンドル LK38N-00129
SKG-MK38L コンドル MK38L-00535 — MK38L-01493
SPG-FSR90S2 フォワード FSR90-7004290 — FSR90-7007797
SPG-FSS90S2 フォワード FSS90-7000700 — FSS90-7000741
TKG-FC7JGAA Ranger FC7JGA-10070 — FC7JGA-10174
TKG-FC9JCAP Ranger FC9JCA-24264
TKG-FC9JDAA Ranger FC9JDA-10109 — FC9JDA-10744
TKG-FC9JDAP Ranger FC9JDA-10207 — FC9JDA-10718
TKG-FC9JEAA Ranger FC9JEA-10237 — FC9JEA-12609
TKG-FC9JEAP Ranger FC9JEA-10726 — FC9JEA-11950
TKG-FC9JGAA Ranger FC9JGA-10340 — FC9JGA-12018
TKG-FC9JGAP Ranger FC9JGA-10232 — FC9JGA-11696
TKG-FC9JJAA Ranger FC9JJA-10621
TKG-FD7JDAA Ranger FD7JDA-10105 — FD7JDA-10319
TKG-FD7JGAA Ranger FD7JGA-10279 — FD7JGA-10608
TKG-FD9JDAA Ranger FD9JDA-10127 — FD9JDA-10751
TKG-FD9JEAA Ranger FD9JEA-10046 — FD9JEA-10179
TKG-FD9JGAA Ranger FD9JGA-10135 — FD9JGA-10610
TKG-FK61F ふそうファイター FK61F-570308 — FK61F-593760
TKG-FK62FY ふそうファイター FK62FY-580155 — FK62FY-595002
TKG-FK71F ふそうファイター FK71F-570100 — FK71F-595203
TKG-FK72FY ふそうファイター FK72FY-570023 — FK72FY-595038
TKG-FRR90S1 フォワード FRR90-7042807 — FRR90-7115758
TKG-FRR90S2 フォワード FRR90-7040931 — FRR90-7120207
TKG-GC7JDAA Ranger GC7JDA-10081 — GC7JDA-10314
TKG-GC7JEAA Ranger GC7JEA-10104 — GC7JEA-10429
TKG-GC7JGAA Ranger GC7JGA-10046 — GC7JGA-10420
TKG-GC7JJAA Ranger GC7JJA-10038 — GC7JJA-10082
TKG-GC9JJAA Ranger GC9JJA-10042
TKG-GD7JEAA Ranger GD7JEA-10036 — GD7JEA-10148
TKG-GD7JGAA Ranger GD7JGA-10247 — GD7JGA-10818
TKG-LK38L コンドル LK38L-00146 — LK38L-30050; JNCLSC0A8GU000195 — JNCLSC0AXGU000456
TKG-LK38N コンドル LK38N-10014 — LK38N-30023; JNCLSC0A3GU000363 — JNCLSC0A2GU000385
TKG-LK39N コンドル LK39N-10018 — LK39N-30031; JNCL0D0A8GU004890 — JNCL0D0A4HU021851
TKG-MK38L コンドル MK38L-10041 — MK38L-31903; JNCLSC0A5GU004219 — JNCLSC0A6HU022858
TPG-FD7JGAA Ranger FD7JGA-10738 — FD7JGA-10745
TQG-FC9JJAQ改 Ranger FC9JJA-10574 — FC9JJA-10592

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

 塵芥車の積込装置(テールゲート)のロック部において、フックとUボルトの組付管理及びフックの形状が不適切なため、積込作業時等に当該Uボルトに過大な負荷がかかることがある。そのため、当該Uボルトに亀裂が生じ、最悪の場合、Uボルトが破断してテールゲートが跳ね上がり、物品を積載できなくなるおそれがある。

改善措置

 全車両、フック及びUボルトを点検し、間隙がない場合は、当該Uボルトを新品に交換(一部車両においてはフックを対策品に交換)して、フック及びUボルトを適切に組付ける。  また、取扱説明書のテールゲートロック部について、点検事項を追記した改訂版を配付し、コーションラベルをボデー側面の左右に貼付する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3004650

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related recalls

Same manufacturer, same component

Other Hino filings involving the Body, closest to this one by filing date.

Other recalls affecting the same models

Filings whose affected type codes overlap with this one, newest first.

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