MLIT Statutory Recall · Japan

Recall 1139530 — Computer (engine)

Filed December 8, 2016 · Hino

Overview

MLIT filing number1139530
TypeStatutory Recall (government-mandated recall)
Date filedDecember 8, 2016
Manufacturer(s)Hino
ComponentComputer (engine)
Production periodMay 15, 2007 — October 2011
Vehicles affected7,457 units

Defect

On heavy-duty trucks, the engine control program is incorrect. When manual regeneration of the DPR (exhaust gas purification device) is interrupted frequently, fuel from post-injection migrates into the EGR cooler, generating carbon deposits that adhere to the intake valves. Extended parking after this condition increases the viscosity of the carbon deposits. This causes the intake valves to bind. In the worst case, a valve may fracture, producing abnormal noise and damaging the engine.

Corrective action

On all vehicles, reprogram the engine control software. If abnormal noise from the intake valves is detected during the post-reprogramming inspection, replace the complete cylinder head assembly.

Affected models & chassis ranges

This filing lists 121 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
BDG-FH1AGXA PROFIA FH1AGX-10015 — FH1AGX-12005
BDG-FH1AGXA改 PROFIA FH1AGX-10015 — FH1AGX-12005
BDG-FH1AHXA PROFIA FH1AHX-10015 — FH1AHX-12023
BDG-FH1AHXA改 PROFIA FH1AHX-10015 — FH1AHX-12023
BDG-FH1ALXA PROFIA FH1ALX-10016 — FH1ALX-12061; 42-51151; 01-094281
BDG-FH1ALXA改 PROFIA FH1ALX-10016 — FH1ALX-12061
BDG-FH1ANXA PROFIA FH1ANX-10015 — FH1ANX-12018; 01-093565
BDG-FH1ANXA改 PROFIA FH1ANX-10015 — FH1ANX-12018
BDG-FH1ARXA PROFIA FH1ARX-10015 — FH1ARX-12019; 42-51148
BDG-FH1ARXA改 PROFIA FH1ARX-10015 — FH1ARX-12019
BDG-FH1ATXA PROFIA FH1ATX-10015 — FH1ATX-12006; 01-071832 — 01-086518
BDG-FH1ATXA改 PROFIA FH1ATX-10015 — FH1ATX-12006
BDG-FH1AVXA PROFIA FH1AVX-10016 — FH1AVX-12005; 01-050762 — 01-083641
BDG-FH1AVXA改 PROFIA FH1AVX-10016 — FH1AVX-12005
BDG-FR1AKXA PROFIA FR1AKX-10015 — FR1AKX-12030
BDG-FR1APYA PROFIA FR1APY-10015 — FR1APY-12221; 01-076195 — 01-083645
BDG-FR1APYA改 PROFIA FR1APY-10015 — FR1APY-12221
BDG-FR1AWXA PROFIA FR1AWX-10015 — FR1AWX-12015
BDG-FR1AXYA PROFIA FR1AXY-10015 — FR1AXY-12134; 01-063344 — 01-090619
BDG-FR1AXYG PROFIA FR1AXY-10015 — FR1AXY-12134; 01-063344 — 01-090619
BDG-FR1AXYG改 PROFIA FR1AXY-10015 — FR1AXY-12134
BDG-FS1AKXA PROFIA FS1AKX-10016 — FS1AKX-12182; 01-083131 — 01-097633
BDG-FS1APYA PROFIA FS1APY-10015 — FS1APY-12006
BDG-FS1APYA改 PROFIA FS1APY-10015 — FS1APY-12006
BDG-FW1ATYA PROFIA FW1ATY-10015 — FW1ATY-12007
BDG-FW1ATYA改 PROFIA FW1ATY-10015 — FW1ATY-12007
BDG-GN1AMXA PROFIA GN1AMX-10015 — GN1AMX-12008
BDG-GN1APXA PROFIA GN1APX-10015 — GN1APX-12001
BDG-GN1APYA PROFIA GN1APY-10016 — GN1APY-12265; 01-086444
BDG-GN1APYA改 PROFIA GN1APY-10016 — GN1APY-12265
BDG-GN1APYG PROFIA GN1APY-10016 — GN1APY-12265
BDG-GN1ATXA PROFIA GN1ATX-10015 — GN1ATX-12004
BDG-GN1AUYA PROFIA GN1AUY-10015 — GN1AUY-12005
BDG-GN1AUYA改 PROFIA GN1AUY-10015 — GN1AUY-12005
BDG-GN1AVXA PROFIA GN1AVX-10015 — GN1AVX-10016
BDG-GN1AVYA PROFIA GN1AVY-10015 — GN1AVY-12003
BDG-GN1AVYA改 PROFIA GN1AVY-10015 — GN1AVY-12003
BDG-PR1APYF PR1APY-10015 — PR1APY-12013
BDG-SH1AHXG PROFIA SH1AHX-10015 — SH1AHX-12008
BDG-SH1AHXG改 PROFIA SH1AHX-10015 — SH1AHX-12008
BDG-SH1ALXG PROFIA SH1ALX-10016 — SH1ALX-12008; 01-020874 — 01-090165
BKG-FN1AWXA PROFIA FN1AWX-10016 — FN1AWX-13680; 01-084839 — 01-101014
BKG-FN1AWXG PROFIA FN1AWX-10016 — FN1AWX-13680; 01-084839 — 01-101014
BKG-FN1AYYA PROFIA FN1AYY-10018 — FN1AYY-12132
BKG-FN1AYYG PROFIA FN1AYY-10018 — FN1AYY-12132
BKG-FR1ANXA PROFIA FR1ANX-10015 — FR1ANX-12006
BKG-FR1APXA PROFIA FR1APX-10015 — FR1APX-12002
BKG-FR1APYA PROFIA FR1APY-10015 — FR1APY-12221; 01-076195 — 01-083645
BKG-FR1APYA改 PROFIA FR1APY-10015 — FR1APY-12221
BKG-FR1APYG PROFIA FR1APY-10015 — FR1APY-12221; 01-076195 — 01-083645
BKG-FR1APYG改 PROFIA FR1APY-10015 — FR1APY-12221
BKG-FR1ASYA PROFIA FR1ASY-10015 — FR1ASY-12016
BKG-FR1ASYA改 PROFIA FR1ASY-10015 — FR1ASY-12016; 01-067606
BKG-FR1AUYA PROFIA FR1AUY-10015 — FR1AUY-12005
BKG-FR1AUYA改 PROFIA FR1AUY-10015 — FR1AUY-12005
BKG-FR1AWXA PROFIA FR1AWX-10015 — FR1AWX-12015
BKG-FR1AWXA改 PROFIA FR1AWX-10015 — FR1AWX-12015
BKG-FR1AXYG PROFIA FR1AXY-10015 — FR1AXY-12134
BKG-FS1AKXA PROFIA FS1AKX-10016 — FS1AKX-12182
BKG-FW1AXYG PROFIA FW1AXY-10016 — FW1AXY-12013
BKG-FW1AZYG PROFIA FW1AZY-10015 — FW1AZY-12010
LDG-FQ1ARBA PROFIA FQ1ARB-10015 — FQ1ARB-10043
LDG-FQ1ATBA PROFIA FQ1ATB-10015
LDG-FR1APBA PROFIA FR1APB-10015 — FR1APB-10226
LDG-FR1APBA改 PROFIA FR1APB-10015 — FR1APB-10226
LDG-FR1ASBA PROFIA FR1ASB-10015 — FR1ASB-10035; 01-086910
LDG-FR1AXBA PROFIA FR1AXB-10015 — FR1AXB-10141
LDG-FR1AXBG PROFIA FR1AXB-10015 — FR1AXB-10141; 01-072705
LDG-FS1APBA PROFIA FS1APB-10015 — FS1APB-10031
LDG-FS1ARBA PROFIA FS1ARB-10015 — FS1ARB-10063
LDG-FS1ATBA PROFIA FS1ATB-10015 — FS1ATB-10046
LDG-FS1AUBA PROFIA FS1AUB-10015
LDG-FW1ATBA改 PROFIA FW1ATB-10015 — FW1ATB-10019
LDG-FW1AXBG PROFIA FW1AXB-10015 — FW1AXB-10095
LDG-GN1AMAA PROFIA GN1AMA-10015 — GN1AMA-10017
LDG-GN1APAA PROFIA GN1APA-10015
LDG-GN1APBA PROFIA GN1APB-10015 — GN1APB-10286
LDG-GN1APBG PROFIA GN1APB-10015 — GN1APB-10286
LDG-GN1ATAA PROFIA GN1ATA-10015 — GN1ATA-10016
LDG-GN1AUBA PROFIA GN1AUB-10015 — GN1AUB-10021
LDG-GN1AVBA PROFIA GN1AVB-10015 — GN1AVB-10020
LDG-PR1APBF PR1APB-10015 — PR1APB-10041
LDG-SH1ALAG PROFIA SH1ALA-10015 — SH1ALA-10034
LDG-SH1ALAG改 PROFIA SH1ALA-10015 — SH1ALA-10034
LKG-FH1AGAA PROFIA FH1AGA-10015 — FH1AGA-10018
LKG-FH1AHAA PROFIA FH1AHA-10015 — FH1AHA-10033
LKG-FH1AHAA改 PROFIA FH1AHA-10015 — FH1AHA-10033
LKG-FH1ALAA PROFIA FH1ALA-10015 — FH1ALA-10090
LKG-FH1ALAA改 PROFIA FH1ALA-10015 — FH1ALA-10090
LKG-FH1ALAG PROFIA FH1ALA-10015 — FH1ALA-10090
LKG-FH1ALAG改 PROFIA FH1ALA-10015 — FH1ALA-10090
LKG-FH1ANAA PROFIA FH1ANA-10015 — FH1ANA-10055
LKG-FH1ANAA改 PROFIA FH1ANA-10015 — FH1ANA-10055
LKG-FH1ANAG PROFIA FH1ANA-10015 — FH1ANA-10055
LKG-FH1ANAG改 PROFIA FH1ANA-10015 — FH1ANA-10055
LKG-FH1ARAA PROFIA FH1ARA-10015 — FH1ARA-10017
LKG-FH1ARAA改 PROFIA FH1ARA-10015 — FH1ARA-10017
LKG-FH1ATAA PROFIA FH1ATA-10015 — FH1ATA-10018
LKG-FH1ATAA改 PROFIA FH1ATA-10015 — FH1ATA-10018
LKG-FH1AVAA PROFIA FH1AVA-10015 — FH1AVA-10019
LKG-FN1AWAA PROFIA FN1AWA-10015 — FN1AWA-10465
LKG-FN1AWAG PROFIA FN1AWA-10015 — FN1AWA-10465; 01-101028
LKG-FN1AYBA PROFIA FN1AYB-10016 — FN1AYB-10122
LKG-FN1AYBG PROFIA FN1AYB-10016 — FN1AYB-10122
LKG-FR1AKAA PROFIA FR1AKA-10015 — FR1AKA-10045
LKG-FR1ANAA PROFIA FR1ANA-10015
LKG-FR1APAA PROFIA FR1APA-10015
LKG-FR1APBA PROFIA FR1APB-10015 — FR1APB-10226; 01-083498
LKG-FR1APBA改 PROFIA FR1APB-10015 — FR1APB-10226
LKG-FR1APBG PROFIA FR1APB-10015 — FR1APB-10226
LKG-FR1APBG改 PROFIA FR1APB-10015 — FR1APB-10226
LKG-FR1ASBA PROFIA FR1ASB-10015 — FR1ASB-10035
LKG-FR1AUBA PROFIA FR1AUB-10015 — FR1AUB-10019
LKG-FR1AUBA改 PROFIA FR1AUB-10015 — FR1AUB-10019
LKG-FR1AVAA PROFIA FR1AVA-10015
LKG-FR1AWAA PROFIA FR1AWA-10015 — FR1AWA-10024
LKG-FR1AWAA改 PROFIA FR1AWA-10015 — FR1AWA-10024
LKG-FR1AXBG PROFIA FR1AXB-10015 — FR1AXB-10141
LKG-FS1AKAA PROFIA FS1AKA-10015 — FS1AKA-10265
LKG-FS1AMAA PROFIA FS1AMA-10015 — FS1AMA-10018
LKG-FW1AXBG PROFIA FW1AXB-10015 — FW1AXB-10095

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

 大型トラックにおいて、エンジン制御プログラムが不適切なため、DPR(排出ガス浄化装置)の手動再生を頻繁に中断した場合、ポスト噴射による燃料がEGRクーラに廻り込み、カーボンデポジットが生成されて吸気バルブに付着し、そのままの状態で長時間駐車するとカーボンデポジットの粘度が増加することがある。そのため、吸気バルブが摺動不良となり、最悪の場合、バルブが折損し、異音が発生するとともにエンジンが破損するおそれがある。

改善措置

 全車両、エンジン制御プログラムを書き換える。また、書き換え作業後の点検で吸気バルブから異音がしている場合は、シリンダヘッド一式を交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3003923

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

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