MLIT Statutory Recall · Japan

Recall 1126251 — Fuel Pump

Filed October 21, 2010 · Lexus, Toyota

Overview

MLIT filing number1126251
TypeStatutory Recall (government-mandated recall)
Date filedOctober 21, 2010
Manufacturer(s)Lexus, Toyota
ComponentFuel Pump
Production periodMay 10, 2002 — March 2006
Vehicles affected165,267 units

Defect

The wiring for the fuel pump inside the fuel tank is made of a material that resists bending. When the fuel filler cap is opened, the resulting pressure change inside the tank can cause the pump mounting surface to deflect significantly, causing the connector terminals to slide against each other. Continued operation wears the connector terminals, and the heat generated during electrical conduction reduces terminal contact force, leading to a poor electrical connection. This may cause the fuel pump to stop, resulting in a no-start condition or an engine stall while driving.

Corrective action

Replace the affected wiring on all vehicles with a corrected part.

Affected models & chassis ranges

This filing lists 13 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
CBA-GRS180 CROWN GRS180-0001008 — GRS180-0035826; GRS180-5000002 — GRS180-5014094; GRS180-0035790 — GRS180-0041821
CBA-GRS182 CROWN GRS182-0001002 — GRS182-0030000; GRS182-1000000 — GRS182-1021944; GRS182-5000001 — GRS182-5031058; GRS182-1021848 — GRS182-1026703
CBA-GRS183 CROWN GRS183-0001001 — GRS183-0006852; GRS183-5000001 — GRS183-5002786; GRS183-0006850 — GRS183-0007462
DBA-GRS180 CROWN GRS180-0001008 — GRS180-0035826; GRS180-5000002 — GRS180-5014094; GRS180-0035790 — GRS180-0041821
DBA-GRS181 CROWN GRS181-0001006 — GRS181-0004327; GRS181-0004314 — GRS181-0004861
DBA-GRS182 CROWN GRS182-0001002 — GRS182-0030000; GRS182-1000000 — GRS182-1021944; GRS182-5000001 — GRS182-5031058; GRS182-1021848 — GRS182-1026703
DBA-GRS183 CROWN GRS183-0001001 — GRS183-0006852; GRS183-5000001 — GRS183-5002786; GRS183-0006850 — GRS183-0007462
DBA-GRS184 CROWN GRS184-0001011 — GRS184-0004229; GRS184-0004186 — GRS184-0008166
DBA-GRS191 GS350 GRS191-0001010 — GRS191-0004508; GRS191-0004339 — GRS191-0005857
DBA-GRS196 GS350 GRS196-0001004 — GRS196-0001406; GRS196-0001395 — GRS196-0001551
UA-GRS180 CROWN GRS180-0001008 — GRS180-0035826; GRS180-5000002 — GRS180-5014094; GRS180-0035790 — GRS180-0041821
UA-GRS182 CROWN GRS182-0001002 — GRS182-0030000; GRS182-1000000 — GRS182-1021944; GRS182-5000001 — GRS182-5031058; GRS182-1021848 — GRS182-1026703
UA-GRS183 CROWN GRS183-0001001 — GRS183-0006852; GRS183-5000001 — GRS183-5002786; GRS183-0006850 — GRS183-0007462

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

燃料タンク内の燃料ポンプ用電線が屈曲しにくい材質のため、給油口を開けた際のタンク内圧変化でポンプ取付面が大きく変位した場合に接続端子部が摺動することがある。そのため、そのまま使用を続けると、接続端子部が摩耗し、通電により発熱することで端子嵌合力が低下し導通不良となり、燃料ポンプが停止し、エンジン始動不能や走行中にエンストするおそれがある。

改善措置

全車両、当該電線を対策品に交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3002445

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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