MLIT Statutory Recall · Japan

Isuzu / Nissan Caravan, Como Recall 1137450 — Turbocharger

Filed January 28, 2016 · Isuzu, Nissan

In January 2016, Isuzu & Nissan filed a statutory recall with Japan's Ministry of Land, Infrastructure, Transport and Tourism (MLIT) concerning the Turbocharger, covering the Caravan, Como. The filing affects 29,871 vehicles manufactured between August 2007 and May 24, 2012.

Overview

MLIT filing number1137450
TypeStatutory Recall (government-mandated recall)
Date filedJanuary 28, 2016
Manufacturer(s)Isuzu, Nissan
ComponentTurbocharger
Production periodAugust 2007 — May 24, 2012
Vehicles affected29,871 units

Filing in context

This notification is a joint filing by 2 manufacturers: Isuzu & Nissan.

The Turbocharger is the most frequently cited component category in this archive, appearing in 30 of its 4,890 filings. This filing is one of 24 Isuzu notifications from 2016 in this archive. For scale, 1,024 of the 4,890 filings in this archive report a larger number of affected vehicles; the vehicles involved here were manufactured over a span of about 4 years and 9 months.

Defect

On vehicles equipped with a diesel turbo engine, the vacuum hose for the turbocharger has insufficient durability against engine heat, and may develop a crack. Additionally, the DPF (Diesel Particulate Filter) particulate matter (PM) removal control program is improperly designed, and DPF regeneration may be triggered even when excessive PM has accumulated. Continued use may allow abnormal combustion—caused by reduced vacuum pressure from the cracked hose—to further accumulate PM. When the DPF then attempts regeneration, the filter may overheat and sustain damage. In the worst case, the undercover may catch fire.

Corrective action

On all vehicles, the vacuum hose is replaced with a corrected part and the engine control computer is updated to a corrected program. The DPF PM accumulation level is also inspected, and if accumulation is excessive, a forced regeneration is performed.

Affected models & chassis ranges

This filing lists 21 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
ADF-CWGE25 CARAVAN CWGE25-110000 — CWGE25-140693
ADF-CWMGE25 CARAVAN CWMGE25-090000 — CWMGE25-121149
ADF-DWGE25 CARAVAN DWGE25-080000 — DWGE25-110075
ADF-DWMGE25 CARAVAN DWMGE25-080000 — DWMGE25-104706
ADF-JCWGE25 COMO CWGE25-820000 — CWGE25-826029
ADF-JCWMGE25 COMO CWMGE25-820000 — CWMGE25-826006
ADF-JDWGE25 COMO DWGE25-820000 — DWGE25-825003
ADF-JDWMGE25 COMO DWMGE25-820000 — DWMGE25-825003
ADF-JVWE25 COMO VWE25-820000 — VWE25-826256
ADF-JVWME25 COMO VWME25-820000 — VWME25-826160
ADF-VWE25 CARAVAN VWE25-180000 — VWE25-223520
ADF-VWME25 CARAVAN VWME25-130000 — VWME25-162711
LDF-CWGE25 CARAVAN CWGE25-110000 — CWGE25-140693
LDF-CWMGE25 CARAVAN CWMGE25-090000 — CWMGE25-121149
LDF-DWGE25 CARAVAN DWGE25-080000 — DWGE25-110075
LDF-JCWGE25 COMO CWGE25-820000 — CWGE25-826029
LDF-JCWMGE25 COMO CWMGE25-820000 — CWMGE25-826006
LDF-JVWE25 COMO VWE25-820000 — VWE25-826256
LDF-JVWME25 COMO VWME25-820000 — VWME25-826160
LDF-VWE25 CARAVAN VWE25-180000 — VWE25-223520
LDF-VWME25 CARAVAN VWME25-130000 — VWME25-162711

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

ディーゼルターボエンジン搭載車において、過給機の負圧ホースの耐久性が不足しているため、エンジンからの被熱により当該ホースに亀裂が発生するおそれがある。また、DPF(ディーゼル粒子状物質除去装置)のPM(黒煙等からなる粒子状物質)除去制御プログラムが不適切なため、PMが過度に多量に堆積した場合であってもDPFの再生を行うことがある。そのため、そのまま使用を続けると、当該ホースの亀裂による負圧低下のために発生する異常燃焼によりPMが過度に堆積され、そのDPFの再生時にDPFが過度に高温となって破損し、最悪の場合、アンダーカバーが焼損するおそれがある。

改善措置

全車両、当該負圧ホースを対策品と交換するとともに、エンジン制御コンピュータを対策プログラムに修正する。また、DPFのPM堆積量を点検し、堆積量が多い場合には再生処理を行なう。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3003711

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related recalls

Same manufacturer, same component

Other Isuzu filings involving the Turbocharger, closest to this one by filing date.

Other recalls affecting the same models

Filings whose affected type codes overlap with this one, newest first.

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