MLIT Statutory Recall · Japan

Recall 1129370 — Other (frame/body)

Filed May 28, 2012 · Hino, Isuzu, Mitsubishi, Nissan, Nissan Diesel, UD Trucks

Overview

MLIT filing number1129370
TypeStatutory Recall (government-mandated recall)
Date filedMay 28, 2012
Manufacturer(s)Hino, Isuzu, Mitsubishi, Nissan, Nissan Diesel, UD Trucks
ComponentOther (frame/body)
Production periodFebruary 15, 1993 — April 14, 2012
Vehicles affected186 units

Defect

On three-section aluminum and high-floor steel rear underrun protection devices (for vehicles with a GVW of 15.5 tons or more, equipped with a tail-gate lifter), the square tubing used in the underrun protection device was selected with insufficient wall thickness. When 2.3 mm wall-thickness tubing is used, the insufficient strength causes the tubing to buckle or deform under out-of-plane loads, resulting in displacement that exceeds the specified value and fails to meet the Safety Standards for Road Vehicles.

Corrective action

On all vehicles, inspect the square tubing of the rear underrun protection device. Where the wall thickness is 2.3 mm, apply the following corrections: (1) For aluminum rear underrun protection devices, attach reinforcement to the square tube sections. (2) For high-floor steel rear underrun protection devices, attach reinforcement at the joint between the square tubing and the underrun protection device.

Affected models & chassis ranges

This filing lists 127 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
ADG-CD4YA CD4YA-00034
ADG-FQ1EWYJ PROFIA FQ1EWY-10085
ADG-FR1EUYA PROFIA FR1EUY-10041
ADG-FR1EXYG PROFIA FR1EXY-12135
BDG-FE8JLWG Ranger FE8JLW-10015 — FE8JLW-13172
BDG-FE8JPWG Ranger FE8JPW-10015 — FE8JPW-12166
BDG-FG8JPWA Ranger FG8JPW-10015 — FG8JPW-12038
BDG-FN1EWXA PROFIA FN1EWX-10287
BDG-FP50JX ふそう FP50JX-540001 — FP50JX-550077
BDG-FR1EVXA PROFIA FR1EVX-12001
BDG-FR1EXYG PROFIA FR1EXY-10015 — FR1EXY-18537
BDG-FS1EKXA PROFIA FS1EKX-10016 — FS1EKX-13362
BDG-FU50JX ふそう FU50JX-550023
BDG-FU54JZ ふそう FU54JZ-550005 — FU54JZ-552274
BDG-FV54JZ ふそう FV54JZ-550001 — FV54JZ-570060
BKG-FR1EXYG PROFIA FR1EXY-10015 — FR1EXY-18537
BKG-FS54JZ ふそう FS54JZ-570433
BKG-FW1EXYJ PROFIA FW1EXY-18488
BKG-FW1EZYJ PROFIA FW1EZY-10001 — FW1EZY-12299
KC-CD45BTF CD45BTF-00005 — CD45BTF-00038
KC-CD45CWE CD45CW-20555
KC-CD53CVN CD53CVN-00433
KC-CV45BYH CV45BY-01755
KC-CXM81R1 ギガ CXM81R1-3000038
KC-CYG51Y3 ギガ CYG51Y3-3000024
KC-CYM50V1 ギガ CYM50V1-3002313
KC-FG1JMCA Ranger FG1JMC-10106 — FG1JMC-10115
KC-FH2KREA PROFIA FH2KRE-10029
KC-FM652L ふそうファイター FM652L-720148
KC-FN2KWEA PROFIA FN2KWE-10231; FN2KWE-10250
KC-FN2PWEA PROFIA FN2PWE-10037
KC-FN2PYFA PROFIA FN2PYF-10147
KC-FR1KZDA PROFIA FR1KZD-10001 — FR1KZD-14579
KC-FR2PUCA PROFIA FR2PUC-10001 — FR2PUC-10058
KC-FR4FWCA PROFIA FR4FWC-10012
KC-FR4FZDA PROFIA FR4FZD-10738
KC-FT527WZ ふそう FT527WZ-500001 — FT527WZ-510091
KC-FU410U ふそう FU410U-551171
KC-FU417SZ ふそう FU417SZ-560077
KC-FU419U ふそう FU419U-540323
KC-FU515TX ふそう FU515TX-500052 — FU515TX-500065
KC-FU517TX ふそう FU517TX-500089; FU517TX-500239
KC-FU517TY ふそう FU517TY-500001 — FU517TY-710001
KC-FU540UZ ふそう FU540UZ-500001 — FU540UZ-511396
KC-FV515JX ふそう FV515JX-500001 — FV515JX-501069
KL-CD48G CD48G-30088
KL-CD48ZWA CD48ZW-00003 — CD48ZW-03582
KL-CK53A CK53A-30011
KL-CVR80S3 ギガ CVR80S3-3000001 — CVR80S3-3000011
KL-CXM51V4 ギガ CXM51V4-7000002
KL-CYL51V3Z ギガ CYL51V3Z-3000001 — CYL51V3Z-3000362
KL-CYM23V3Z ギガ CYM23V3Z-3000001 — CYM23V3Z-3000046
KL-CYM51V3 ギガ CYM51V3-3000154
KL-CYM51V4Z ギガ CYM51V4-3000025; CYM51V4-3000026
KL-FM62FJZ ふそうファイター FM62FJZ-750042
KL-FM62HMZ ふそうファイター FM62HMZ-750020
KL-FN2PWGA PROFIA FN2PWG-10001 — FN2PWG-11561
KL-FR1KZHA PROFIA FR1KZH-11579
KL-FR2PWGA PROFIA FR2PWG-50060; FR2PWG-50062
KL-FR2PZHG PROFIA FR2PZH-50297
KL-FS54JUZ ふそう FS54JUZ-520001 — FS54JUZ-520104
KL-FT50JVX ふそう FT50JVX-520001 — FT50JVX-521266
KL-FTR34N4 フォワード FTR34N4-7000269
KL-FU50JPX ふそう FU50JPX-520001 — FU50JPX-530030
KL-FU50JTX ふそう FU50JTX-520097
KL-FU50KPX ふそう FU50KPX-520001 — FU50KPX-520016
KL-FU50KPY ふそう FU50KPY-530026
KL-FU54JTY ふそう FU54JTY-530061
KL-FU54JTZ ふそう FU54JTZ-520001 — FU54JTZ-520128
KL-FU54JUZ ふそう FU54JUZ-520001 — FU54JUZ-523320
KS-FN2PWJA PROFIA FN2PWJ-10015 — FN2PWJ-14175
KS-FR1EXWG PROFIA FR1EXW-10711
KS-FW1EXWG PROFIA FW1EXW-14060
KS-FW1EXWJ PROFIA FW1EXW-10365
LKG-CD5ZA CD5ZA-00511; CD5ZA-01242
LKG-CX5YA CX5YA-00148
LKG-CYJ77A ギガ CYJ77A-7001679
LKG-CYL77A ギガ CYL77A-7000001 — CYL77A-7000595
LKG-CYL77AZ ギガ CYL77AZ-7000006; CYL77AZ-7000025
LKG-CYY77A ギガ CYY77A-7000132
LKG-FH1ALAA PROFIA FH1ALA-10015 — FH1ALA-10051
LKG-FJ7JNAA Ranger FJ7JNA-10035 — FJ7JNA-10036
LKG-FR1ANAA PROFIA FR1ANA-10015 — FR1ANA-10019
LKG-FR1ASBA PROFIA FR1ASB-10015 — FR1ASB-10022
LKG-FS55VZ ふそう FS55VZ-500212
LKG-FTR34T2 フォワード FTR34-7003845 — FTR34-7004382
LKG-FVR34U2 フォワード FVR34-7000331 — FVR34-7000472
LKG-FY54VY ふそう FY54VY-500088
PDG-CXM77R8 ギガ CXM77R8-7000006
PDG-CYL77V8 ギガ CYL77V8-7000001 — CYL77V8-7004790
PDG-CYL77V8Z ギガ CYL77V8Z-7000126
PDG-FTR34S2 フォワード FTR34-7000010 — FTR34-7004251
PDG-FTR34T2 フォワード FTR34-7002591; FTR34-7003258
PDG-FTS34S2 フォワード FTS34-7000001 — FTS34-7000125
PDG-FVR34U2 フォワード FVR34-7000304
PJ-CVR77P6 ギガ CVR77P6-7000006
PJ-CXZ51K6 ギガ CXZ51K6-7000001 — CXZ51K6-7002092
PJ-CYJ51W6 ギガ CYJ51W6-7001336
PJ-CYL77V6 ギガ CYL77V6-7000159
PJ-CYY51V5J ギガ CYY51V5J-7000032
PJ-F3RTF1 FM YV2JA90C56A-623851
PJ-FM62FMZ ふそうファイター FM62FMZ-760001 — FM62FMZ-775015
PJ-FTR34L4 フォワード FTR34L4-7000304
PJ-FU50JTZ ふそう FU50JTZ-530111 — FU50JTZ-530114
PJ-FU50JX ふそう FU50JX-540001 — FU50JX-540185
PJ-FU54JUZ ふそう FU54JUZ-530001 — FU54JUZ-533625
PJ-FU54JY ふそう FU54JY-540171
PK-FG8JPFA Ranger FG8JPF-10141
PK-FN2PWJG PROFIA FN2PWJ-13032; FN2PWJ-13559
PK-FR1EXWG PROFIA FR1EXW-13222
PK-FR1EXWJ PROFIA FR1EXW-12537
PK-FR2PWJA PROFIA FR2PWJ-10038
PKG-CD4YA CD4YA-30002 — CD4YA-30271
PKG-CD4ZA CD4ZA-20043; CD4ZA-21268
PKG-CG4ZA CG4ZA-31468
PKG-CG4ZE CG4ZE-20001 — CG4ZE-30197
PKG-CX4YA CX4YA-30072; CX4YA-30094
PKG-CYJ77W8A ギガ CYJ77W8-7003762
PKG-CYY77V8 ギガ CYY77V8-7000335
U-CD450VC CD450VC-15703
U-FM618L ふそうファイター FM618L-510167
U-FN2PWBA PROFIA FN2PWB-13516
U-FP1FUBA PROFIA FP1FUB-10020
U-FR2PWBA PROFIA FR2PWB-10500
U-FS1FWBA PROFIA FS1FWB-10025
U-FU410U ふそう FU410U-502175
U-FU416U ふそう FU416U-530001 — FU416U-750210

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

GVW15.5トン以上の車両に対応しているテールゲートリフタ用3分割式のアルミ製及び高床車用スチール製後部突入防止装置において、後部突入防止装置を構成している角パイプの板厚選定が不適切なため、板厚が2.3mmの角パイプを用いた場合、強度不足により当該パイプが座屈あるいは面外荷重による変形を起こし、基準値以上の変位となることから道路運送車両の保安基準を満足しない。

改善措置

全車両、後部突入防止装置を構成している角パイプを点検し、板厚が2.3mmのものについては下記対策を行う。 ①アルミ製後部突入防止装置については、角パイプ部に補強材を取り付ける。 ②高床車用スチール製後部突入防止装置については、角パイプと後部突入防止装置の接合部に補強材を取り付ける。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3002781

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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