MLIT Statutory Recall · Japan

Recall 1122310 — Clutch

Filed December 4, 2008 · Mazda

Overview

MLIT filing number1122310
TypeStatutory Recall (government-mandated recall)
Date filedDecember 4, 2008
Manufacturer(s)Mazda
ComponentClutch
Production periodSeptember 2003 — April 29, 2006
Vehicles affected6,022 units

Defect

The operating stroke of the clutch diaphragm spring—which presses the clutch disc against the flywheel—is set incorrectly. When the clutch pedal is fully depressed under cold conditions, excessive force is applied to the diaphragm spring. Continued use can damage the clutch diaphragm spring, causing the clutch to fail to disengage and rendering gear shifting impossible.

Corrective action

On all vehicles, add a shim to the clutch master cylinder to limit the operating stroke of the clutch diaphragm spring.

Affected models & chassis ranges

This filing lists 2 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
DBA-BK5P AXELA BK5P-100041 — BK5P-223020
UA-BK5P AXELA BK5P-100041 — BK5P-223020

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

クラッチディスクをフライホイールに押し付けるためのクラッチダイヤフラムスプリングの作動ストロークの設定が不適切なため、冷間時にクラッチペダルを一杯に踏込んだ際、クラッチダイヤフラムスプリングに過大な力が加わるものがある。そのため、そのまま使用を続けると、クラッチダイヤフラムスプリングが破損してクラッチが切れなくなり、シフト操作ができなくなるおそれがある。

改善措置

全車両、クラッチダイヤフラムスプリングの作動ストロークを規制するためのシムを、クラッチマスターシリンダーに追加する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3002005

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

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