MLIT Improvement Campaign · Japan

Improvement Campaign 2104710 — Frame

Filed April 7, 2015 · Hino

Overview

MLIT filing number2104710
TypeImprovement Campaign (manufacturer improvement measure / 改善対策)
Date filedApril 7, 2015
Manufacturer(s)Hino
ComponentFrame
Production periodMay 2002 — February 2013
Vehicles affected1,068 units

Issue

On certain refuse collection trucks, a mounting base for the anti-entrapment device was welded to the frame. Driving vibration and load stress can generate high stress concentrations at the weld joint. Repeated stress inputs from continued use may cause a crack to develop in the frame at the base weld in the worst case.

Corrective action

On all affected vehicles, perform dye penetrant inspection to check for cracks in the frame at the base weld. Regardless of whether a crack is found, remove the mounting base located between the main spring hanger and the auxiliary spring hanger, and relocate the anti-entrapment device attachment point. On vehicles where a crack is confirmed, repair the frame by welding.

Affected models & chassis ranges

This filing lists 84 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
ADG-FC6JDWA Ranger FC6JDW-10015 — FC6JDW-10113
ADG-FC6JEWA Ranger FC6JEW-10068 — FC6JEW-10235
ADG-FC6JGWA Ranger FC6JGW-10179 — FC6JGW-10223
ADG-FC7JCWA Ranger FC7JCW-10230 — FC7JCW-10785
ADG-FC7JDWA Ranger FC7JDW-10042 — FC7JDW-10207
ADG-FC7JEWA Ranger FC7JEW-10016 — FC7JEW-10577
ADG-FC7JGWA Ranger FC7JGW-10056 — FC7JGW-10484
ADG-FC7JGWG Ranger FC7JGW-10145
ADG-FC7JHWA Ranger FC7JHW-10205 — FC7JHW-10356
ADG-FD7JDWA Ranger FD7JDW-10021 — FD7JDW-10254
ADG-FD7JEWA Ranger FD7JEW-10016 — FD7JEW-10245
ADG-FD7JGWA Ranger FD7JGW-10015 — FD7JGW-10677
ADG-FD7JJWG改 Ranger FD7JJW-10022
ADG-FD8JGWA Ranger FD8JGW-10080
ADG-FX7JDWA Ranger FX7JDW-10031
ADG-FX7JGWA Ranger FX7JGW-10037 — FX7JGW-10044
BDG-FC6JCWA Ranger FC6JCW-15003
BDG-FC6JDWA Ranger FC6JDW-10116 — FC6JDW-12032
BDG-FC6JEWA Ranger FC6JEW-10327 — FC6JEW-10606
BDG-FC6JGWA Ranger FC6JGW-10710 — FC6JGW-12086
BDG-FC7JCWA Ranger FC7JCW-11393 — FC7JCW-13071
BDG-FC7JDWA Ranger FC7JDW-10234 — FC7JDW-12138
BDG-FC7JEWA Ranger FC7JEW-10602 — FC7JEW-13082
BDG-FC7JGWA Ranger FC7JGW-10501 — FC7JGW-12009
BDG-FD7JDWA Ranger FD7JDW-10488 — FD7JDW-12048
BDG-FD7JEWA Ranger FD7JEW-10273 — FD7JEW-12189
BDG-FD7JGWA Ranger FD7JGW-10697 — FD7JGW-13139
BDG-FD7JJWA Ranger FD7JJW-10507 — FD7JJW-10551
BDG-FD8JGWA Ranger FD8JGW-10082 — FD8JGW-12015
BDG-FX7JDWA Ranger FX7JDW-10080
BDG-FX7JGWA Ranger FX7JGW-10049 — FX7JGW-12049
BJG-FC6JJWH Ranger FC6JJW-13079 — FC6JJW-13116
BJG-FC6JJWH改 Ranger FC6JJW-13040 — FC6JJW-13261
BKG-FC7JEYA Ranger FC7JEY-10038 — FC7JEY-12323
BKG-FC7JGYA Ranger FC7JGY-10015 — FC7JGY-12288
BKG-FC7JHYA Ranger FC7JHY-10083 — FC7JHY-10092
BKG-FC7JJYA Ranger FC7JJY-12095
BKG-FD7JDYA Ranger FD7JDY-12070
BKG-FD7JGYA Ranger FD7JGY-10043 — FD7JGY-12497
KK-FC1JGEA Ranger FC1JGE-10103 — FC1JGE-10786
KK-FC1JHEA Ranger FC1JHE-10130 — FC1JHE-10396
KK-FC1JJEA Ranger FC1JJE-10346 — FC1JJE-11455
KK-FC5JGEA Ranger FC5JGE-10031 — FC5JGE-10112
KK-FC5JJEA Ranger FC5JJE-10272
PB-FC6JDFA Ranger FC6JDF-10018 — FC6JDF-10054
PB-FC6JEFA Ranger FC6JEF-10073 — FC6JEF-10219
PB-FC6JGFA Ranger FC6JGF-10046
PB-FC7JDFA Ranger FC7JDF-10020 — FC7JDF-10184
PB-FC7JEFA Ranger FC7JEF-10034 — FC7JEF-10389
PB-FC7JGFA Ranger FC7JGF-10113 — FC7JGF-10369
PB-FD7JDFA Ranger FD7JDF-10019 — FD7JDF-10195
PB-FD7JEFA Ranger FD7JEF-10018 — FD7JEF-10179
PB-FD7JGFA Ranger FD7JGF-10015 — FD7JGF-10483
PB-FD8JGFA Ranger FD8JGF-10026 — FD8JGF-10038
SDG-FC7JDAA Ranger FC7JDA-10017 — FC7JDA-10030
SDG-FC7JEAA Ranger FC7JEA-10017 — FC7JEA-10056
SDG-FC9JCAA Ranger FC9JCA-11749 — FC9JCA-12809
SDG-FC9JCAP Ranger FC9JCA-12318 — FC9JCA-12513
SDG-FC9JDAA Ranger FC9JDA-10044 — FC9JDA-10152
SDG-FC9JDAP Ranger FC9JDA-10064
SDG-FC9JEAA Ranger FC9JEA-10093 — FC9JEA-10240
SDG-FD7JEAA Ranger FD7JEA-10133
SKG-FC7JGAA Ranger FC7JGA-10015
SKG-FC9JCAA Ranger FC9JCA-10090 — FC9JCA-11354
SKG-FC9JCAP Ranger FC9JCA-10260 — FC9JCA-10903
SKG-FC9JDAA Ranger FC9JDA-10040 — FC9JDA-10097
SKG-FC9JDAP Ranger FC9JDA-10091
SKG-FC9JEAA Ranger FC9JEA-10058 — FC9JEA-10208
SKG-FC9JEAP Ranger FC9JEA-10076 — FC9JEA-10143
SKG-FC9JGAA Ranger FC9JGA-10030 — FC9JGA-10207
SKG-FD7JGAA Ranger FD7JGA-10018 — FD7JGA-10074
SKG-FD9JDAA Ranger FD9JDA-10016 — FD9JDA-10049
SKG-FD9JEAA Ranger FD9JEA-10020 — FD9JEA-10024
SKG-FD9JGAA Ranger FD9JGA-10032 — FD9JGA-10094
TKG-FC9JCAA Ranger FC9JCA-11627 — FC9JCA-11720
TKG-FC9JCAP Ranger FC9JCA-11391 — FC9JCA-12710
TKG-FC9JDAA Ranger FC9JDA-10102 — FC9JDA-10145
TKG-FC9JEAA Ranger FC9JEA-10241 — FC9JEA-10410
TKG-FC9JEAP Ranger FC9JEA-10281 — FC9JEA-10282
TKG-FC9JGAA Ranger FC9JGA-10235 — FC9JGA-10387
TKG-FC9JHAA Ranger FC9JHA-10185
TKG-FD7JGAA Ranger FD7JGA-10092 — FD7JGA-10129
TKG-FD9JEAA Ranger FD9JEA-10027 — FD9JEA-10036
TKG-FD9JGAA Ranger FD9JGA-10126 — FD9JGA-10138

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

塵芥車の巻込防止装置を取り付けるための台座を車枠に溶接したものがあり、走行時の振動や積載重量の負荷により、台座の溶接部に高い応力が発生することがある。そのため、そのままの状態で使用を続けると高い応力が繰り返し入力され、最悪の場合、台座の溶接部から車枠に亀裂が生じるおそれがある。

改善措置

全車両、染色浸透探傷検査を行い、台座溶接部に車枠の亀裂の無いことを確認し、亀裂の有無にかかわらず、主バネハンガと補助バネハンガの間の台座を除去し、塵芥車の巻込防止装置の取り出し位置を変更する。 亀裂の有る車両は、車枠を溶接補修する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3008808

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

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