In February 2016, Suzuki filed a statutory recall with Japan's Ministry of Land, Infrastructure, Transport and Tourism (MLIT) concerning the Wiring, covering the V-Strom 1000. The filing affects 70 vehicles manufactured between December 19, 2013 and February 2015.
Overview
| MLIT filing number | 1223001 |
|---|---|
| Type | Statutory Recall (government-mandated recall) |
| Date filed | February 24, 2016 |
| Manufacturer(s) | Suzuki |
| Component | Wiring |
| Production period | December 19, 2013 — February 2015 |
| Vehicles affected | 70 units |
Filing in context
The Wiring is the most frequently cited component category in this archive, appearing in 236 of its 4,890 filings. This filing is one of 24 Suzuki notifications from 2016 in this archive. For scale, 4,022 of the 4,890 filings in this archive report a larger number of affected vehicles; the vehicles involved here were manufactured over a span of about 1 year and 2 months.
Defect
In the starting system, the coupler connecting the ignition switch lead wire to the wire harness has an inadequate design that allows water intrusion. Over time, water exposure corrodes the terminals inside the coupler, degrading electrical continuity. Continued use allows the corrosion to progress to the point of conduction failure, which may, in the worst case, cause the engine to stall while driving.
Corrective action
On all vehicles, add a waterproof cover to the coupler and inspect the coupler terminals. If corrosion is found, replace the ignition switch lead wire and the complete wire harness assembly.
Affected models & chassis ranges
This filing lists 1 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.
| Type code (型式) | Model | Chassis ranges |
|---|---|---|
| DD111 | V-Strom 1000 | JS1DD111100102540 — JS1DD111100109499 |
Original Japanese (MLIT source text)
Show the original Japanese filing text
状況
始動装置において、イグニッションスイッチリード線とワイヤーハーネスを接続するカプラの構造が不適切なため、使用過程において、当該カプラ内部の端子が、被水により腐食することがある。そのため、そのまま使用を続けると、腐食が進行して導通不良となり、最悪の場合、走行中にエンジンが停止するおそれがある。
改善措置
全車両、カプラに防水カバーを追加するとともに、カプラ端子部を点検し、腐食を確認した場合は、イグニッションスイッチリード線とワイヤーハーネス一式を交換する。
Source & verification
This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:
https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3007287
Related recalls
Same manufacturer, same component
Other Suzuki filings involving the Wiring, closest to this one by filing date.
Wiring — affects 70 vehicles.
Open recall detail →Wiring — affects 70 vehicles.
Open recall detail →Wiring — affects 1,023 vehicles.
Open recall detail →Wiring — affects 1,023 vehicles.
Open recall detail →Wiring — affects 1,023 vehicles.
Open recall detail →