MLIT Statutory Recall · Japan

Recall 1154680 — Exhaust Gas Reduction System

Filed May 21, 2024 · UD Trucks

Overview

MLIT filing number1154680
TypeStatutory Recall (government-mandated recall)
Date filedMay 21, 2024
Manufacturer(s)UD Trucks
ComponentExhaust Gas Reduction System
Production periodMarch 15, 2021 — August 2023
Vehicles affected11 units

Defect

On vehicles where the urea solution tank has been relocated, the waterproofing treatment on the extension harness and connectors is inadequate, allowing rainwater to enter the connectors and corrode the terminals. If a continuity fault develops at the corroded terminals, communication between the after-treatment control module (ACM) mounted on the urea solution tank and the engine control module (ECM) is interrupted, causing the selective catalytic reduction (SCR) system to become inoperative and triggering a "Vehicle Electrical Control System Malfunction" warning message on the instrument cluster center display. Continued driving under this condition may cause nitrogen oxide (NOx) emissions in the exhaust to exceed the regulatory limit.

Corrective action

On all vehicles, inspect each connector on the urea solution tank extension harness and install the waterproof plugs in the correct position. If corrosion is found inside a connector, replace the affected extension harness and the mating harness with new parts.

Affected models & chassis ranges

This filing lists 8 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
2PG-CW5AL QUON JNCMBP0D5MU060520
2PG-CW5BL QUON JNCMB02D2NU071710
2PG-GK5AAD QUON JNCMB22A1NU074583
2PG-GK5AAE QUON JNCMBP0A7NU074667
2RG-CG5FA QUON JNCMC10G4PU084865 — JNCMC10G3PU084940
2RG-CG5FE QUON JNCMC10G3PU079432
2RG-CW5EL QUON JNCMC20DXPU082601
2RG-CW5FL QUON JNCMC10D8PU077021

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

尿素水タンクを移設した車両において、延長ハーネス及びコネクタの防水処理が不適切なため、コネクタ内に雨水等が浸入し端子部を腐食させることがある。そのため、接続端子部で導通不良が発生すると、尿素水タンクに装着された後処理制御モジュール(ACM)等とエンジン制御モジュール(ECM)間における通信が途絶え、排出ガス後処理装置(SCR)が不作動状態になると共に、インストルメントクラスタ中央ディスプレイに“車両電制システム異常”の警告メッセージが表示される。そのまま走行を続けると、排出ガス中の窒素酸化物(NOx)の排出値が基準値を超えるおそれがある。

改善措置

全車両、尿素水タンク延長ハーネスの各コネクタ部を点検し、防水プラグを適正位置に取付ける。なお、コネクタ内部に腐食がある場合には、当該延長ハーネスと接続側のハーネスを新品と交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3009707

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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