MLIT Statutory Recall · Japan

Recall 1151022 — Other (control unit)

Filed February 17, 2022 · Hino, Isuzu, UD Trucks

Overview

MLIT filing number1151022
TypeStatutory Recall (government-mandated recall)
Date filedFebruary 17, 2022
Manufacturer(s)Hino, Isuzu, UD Trucks
ComponentOther (control unit)
Production periodMarch 2021 — December 2021
Vehicles affected5,048 units

Defect

On large trucks equipped with an electronically controlled compressed air dryer, the air dryer regeneration program in the central chassis input/output module is incorrect. As a result, the desiccant regeneration cycle does not execute at the required frequency, reducing the desiccant's moisture absorption capacity. High-humidity compressed air then condenses inside the tank and air system circuits, generating moisture accumulation. Continued operation under these conditions may cause vehicle height adjustment malfunctions. In the worst case, when ambient temperature falls below freezing, residual moisture in brake system air valves may freeze, triggering a brake warning message and causing the Electronic Braking System (EBS) to malfunction.

Corrective action

On all vehicles, reprogram the central chassis input/output module with the corrected updated software. If warning messages indicating a service brake abnormality or vehicle height adjustment system abnormality are displayed, perform fault diagnosis, replace the affected parts, and purge the air lines.

Affected models & chassis ranges

This filing lists 33 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
2DG-CF5AL QUON JNCMBN0B8MU060725 — JNCMBN0B9NU067703
2DG-CZ5BL QUON JNCMBP0E1MU060751 — JNCMBP0E4NU067498
2DG-HF5AL JNCMBN0B3MU064651 — JNCMBN0B7MU064748
2DG-SF5AL JNCMBN0B1MU063935 — JNCMBN0B8MU064922
2PG-CD4BA QUON JNCMBM0C2MU060867 — JNCMBM0C0NU067009
2PG-CD4CA QUON JNCMBM0C0MU060575 — JNCMBM0C8NU067226
2PG-CD5AL QUON JNCMBN0C9MU061648 — JNCMBN0C0NU066545
2PG-CD5BA QUON JNCMB02C8MU060605 — JNCMB02C6NU067716
2PG-CD5BL QUON JNCMB02C7MU061132 — JNCMB02CXNU067847
2PG-CD5CA QUON JNCMB02C5MU060531 — JNCMB02C2NU068054
2PG-CD5CE QUON JNCMB02CXMU060590 — JNCMB02C0NU067825
2PG-CD5CL QUON JNCMB02C4MU060648 — JNCMB02C1NU067896
2PG-CG4CA QUON JNCMBM0G7MU060530 — JNCMBM0GXNU067697
2PG-CG5BA QUON JNCMB02G5MU061813 — JNCMB02G2NU067490
2PG-CG5BE QUON JNCMB02G6MU065482 — JNCMB02G7NU066190
2PG-CG5BL QUON JNCMB02G6NU066777
2PG-CG5CA QUON JNCMB02G4MU060426 — JNCMB02G6NU068108
2PG-CG5CE QUON JNCMB02G4MU060572 — JNCMB02GXNU067866
2PG-CG5CL QUON JNCMB02G3MU060532 — JNCMB02G7NU067971
2PG-CV4BA QUON JNCMBM0CXMU060714 — JNCMBM0C3NU067263
2PG-CW4AL QUON JNCMBM0D0MU060620 — JNCMBM0D9NU067664
2PG-CW5AL QUON JNCMBN0D3MU060536 — JNCMB02D7NU068141
2PG-CW5BL QUON JNCMB02D4MU060612 — JNCMBP0D1NU067837
2PG-CW5CA QUON JNCMBP0D5MU060629 — JNCMBP0DXNU067576
2PG-CW5CL QUON JNCMBP0D3MU060600 — JNCMBP0D2NU067930
2PG-CX5BA QUON JNCMB02D8MU061083 — JNCMB02D8NU067564
2PG-CX5BL QUON JNCMB02D5MU060554 — JNCMBN0D3NU067729
2PG-GK5AAB QUON JNCMB22A6MU058782 — JNCMB22A3NU068137
2PG-GK5AAB改 QUON JNCMBP0A0NU065891
2PG-GK5AAD QUON JNCMBP0A3MU060540 — JNCMB22A7NU068142
2PG-GK5AAE QUON JNCMB22A9MU060560 — JNCMBP0A7NU067895
2PG-GK5AAE改 QUON JNCMBP0A0NU066006
2PG-GK5AAK QUON JNCMB02AXMU060989 — JNCMB02AXMU061608

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

大型トラックの電制エアドライヤーにおいて、セントラルシャシ入出力モジュールのエアドライヤー再生プログラムが不適切なため、当該ドライヤー乾燥再生動作が適切な頻度で実行されず乾燥剤の吸湿能力の低下により、高湿度圧縮空気がエアタンク及び各エアシステム回路内で結露し凝縮水が生成される。そのため、そのままの状態で使用を続けると、凝縮水の影響により車高調整不良等が発生することがある。最悪の場合、外気温が氷点下の環境において、(2) ブレーキ系のエアバルブ内に残留した水分が凍結し、ブレーキ異常の警告メッセージが表示されるとともに、電子制御ブレーキシステム(EBS)が作動不良に至るおそれがある。

改善措置

全車両、セントラルシャシ入出力モジュールのプログラムを、対策プログラムに書き換える。なお、主ブレーキ異常および車高調整システム異常の警告メッセージが表示されている場合は、故障診断を行い該当する部品を交換し、エア配管内をエアパージする。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3005129

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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