MLIT Statutory Recall · Japan

Recall 1147462 — Other (Engine)

Filed May 19, 2020 · Hino, Isuzu, UD Trucks

Overview

MLIT filing number1147462
TypeStatutory Recall (government-mandated recall)
Date filedMay 19, 2020
Manufacturer(s)Hino, Isuzu, UD Trucks
ComponentOther (Engine)
Production periodApril 28, 2017 — December 25, 2019
Vehicles affected18,386 units

Defect

In the intake air preheat system that aids cold-start performance, insufficient degassing during the waterproofing and rust-prevention treatment of the pre-heater relay leaves small air bubbles on the circuit board in rare cases. As temperature rises, trace gases form within the bubbles, causing a chemical reaction that short circuits the relay circuit and keeps it continuously energized, triggering a warning indication. In the worst case, the pre-heater relay may overheat, sustaining burn damage and causing a vehicle fire.

Corrective action

On all vehicles, add a fused (2A) wire to the relay's ground circuit. If a warning indication appears after the wiring addition, replace the pre-heater relay with a new unit.

Affected models & chassis ranges

This filing lists 29 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
2DG-CF5AL QUON JNCMBN0B7JU032894 — JNCMBN0B4LU049154
2DG-CZ5BL QUON JNCMBP0E4JU032938 — JNCMBP0E9LU049382
2DG-HF5AL JNCMBN0B8KU038074 — JNCMBN0B1LU048432
2DG-HZ5BL JNCMBP0E2JU037314 — JNCMBP0E0LU048279
2DG-SF5AL JNCMBN0B5KU038114 — JNCMBN0B4KU046155
2DG-SZ5BL JNCMBP0E7JU037356 — JNCMBP0E7KU046284
2PG-CD5AL QUON JNCMBN0C7HU026287 — JNCMBN0C4LU048028
2PG-CD5BA QUON JNCMBN0C8HU021910 — JNCMB02C7LU049271
2PG-CD5BL QUON JNCMB02C3HU025945 — JNCMB02C2LU049341
2PG-CD5CA QUON JNCMB02C1HU016208 — JNCMB02C5LU049351
2PG-CD5CE QUON JNCMB02C6JU031003 — JNCMB02C0LU049287
2PG-CD5CL QUON JNCMB02C6HU018195 — JNCMB02C4LU049339
2PG-CG5BA QUON JNCMB02G9HU025953 — JNCMB02GXLU046805
2PG-CG5BE QUON JNCMB02G5JU034378 — JNCMB02G0KU046231
2PG-CG5BL QUON JNCMB02G0JU033297 — JNCMB02G2KU046280
2PG-CG5CA QUON JNCMB02GXHU017229 — JNCMB02G3LU049352
2PG-CG5CE QUON JNCMB02G1JU031283 — JNCMB02G6LU049328
2PG-CG5CL QUON JNCMB02G5HU022337 — JNCMB02G0LU049292
2PG-CW5AL QUON JNCMB02D5HU017046 — JNCMBN0D2LU049350
2PG-CW5BL QUON JNCMB02D1HU022941 — JNCMB02D7LU049330
2PG-CW5CA QUON JNCMB02D7HU022507 — JNCMBP0D6LU049279
2PG-CW5CL QUON JNCMBP0D0HU022005 — JNCMB02D3LU049325
2PG-CX5BA QUON JNCMB02D6HU024538 — JNCMB02D0LU049170
2PG-CX5BL QUON JNCMB02D3HU026151 — JNCMB02D6LU048928
2PG-GK5AAB QUON JNCMBP0A3HU022537 — JNCMBP0A6LU049353
2PG-GK5AAB改 QUON JNCMBP0A2KU037831 — JNCMBP0A5LU048176
2PG-GK5AAD QUON JNCMB22A4JU027834 — JNCMB22A9LU049346
2PG-GK5AAE QUON JNCMB22A7JU029657 — JNCMB22A9LU049248
2PG-GK5AAK QUON JNCMB02A1JU034874 — JNCMB02A5LU048053

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

②原動機の冷間時に始動性を補助する吸入空気予熱装置において、プレヒータリレーの防水・防錆加工時の脱泡が不十分なため、希に気泡が回路基板上に残存し、温度上昇によって気泡内で微少なガスが発生することがある。そのため、ガスによる化学変化により当該リレー回路が短絡し、常時通電状態となり、警告が表示され、最悪の場合、プレヒータリレーが過熱して焼損・火災に至るおそれがある。

改善措置

②全車両、当該リレーのアース配線にヒューズ(2A)付き配線を追加する。なお、配線の追加後に警告表示が出た場合は、プレヒータリレーを新品に交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3004751

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

All Hino recalls · All Isuzu recalls · All UD Trucks recalls · All 2020 recalls · Recall Archive home