MLIT Statutory Recall · Japan

Recall 1121700 — Differential

Filed August 5, 2008 · Mitsubishi

Overview

MLIT filing number1121700
TypeStatutory Recall (government-mandated recall)
Date filedAugust 5, 2008
Manufacturer(s)Mitsubishi
ComponentDifferential
Production periodSeptember 27, 1991 — November 2005
Vehicles affected17,318 units

Defect

On low-floor rear-tandem-drive vehicles, the companion flanges connecting the propeller shaft between the forward rear axle and the rearward rear axle were manufactured with insufficient thread strength and improper tightening torque on the pinion gear shaft and through-shaft. As a result, the castle nut may loosen, or the threaded sections of the pinion gear shaft and through-shaft may fracture. In the worst case, the propeller shaft between the two rear axles may detach, rendering the vehicle inoperable.

Corrective action

On all vehicles, the final reduction gear assembly on the rearward rear axle and the companion flange assembly on the forward rear axle are replaced with corrected parts. On vehicles where installation of the corrected parts reduces propeller shaft mounting clearance, the propeller shaft is also replaced with a shorter unit. Because supply of the corrected parts requires additional time, an interim measure is performed first: the companion flange mounting condition is inspected, any flange found to be defective is replaced with a new part, and the corrected part is installed at a later date.

Affected models & chassis ranges

This filing lists 85 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
KC-FS410T ふそう FS410T-560001 — FS410T-560078
KC-FS410TZ ふそう FS410TZ-560001 — FS410TZ-560619
KC-FS410U ふそう FS410U-560001 — FS410U-560429
KC-FS411N ふそう FS411N-560001 — FS411N-560004
KC-FS411R ふそう FS411R-560001
KC-FS411RZ ふそう FS411RZ-560001 — FS411RZ-560036
KC-FS411TZ ふそう FS411TZ-560001 — FS411TZ-560350
KC-FS411U ふそう FS411U-560001 — FS411U-560006
KC-FS415U ふそう FS415U-560001 — FS415U-560093
KC-FS417T ふそう FS417T-560001 — FS417T-560015
KC-FS417U ふそう FS417U-560001 — FS417U-560162
KC-FS419N ふそう FS419N-560001 — FS419N-560010
KC-FS419R ふそう FS419R-560001 — FS419R-560008
KC-FS419RZ ふそう FS419RZ-560001 — FS419RZ-560076
KC-FS419T ふそう FS419T-560001 — FS419T-560009
KC-FS419TZ ふそう FS419TZ-560001 — FS419TZ-560534
KC-FS419U ふそう FS419U-560001 — FS419U-560107
KC-FS477U ふそう FS477U-560001 — FS477U-560002
KC-FS510VX ふそう FS510VX-500001 — FS510VX-510112
KC-FS510VY ふそう FS510VY-500001 — FS510VY-510306
KC-FS510VZ ふそう FS510VZ-500005 — FS510VZ-710029
KC-FS511RY ふそう FS511RY-500001 — FS511RY-710002
KC-FS511TZ ふそう FS511TZ-500002 — FS511TZ-710004
KC-FS511VZ ふそう FS511VZ-500003 — FS511VZ-710005
KC-FS512TZ ふそう FS512TZ-500003 — FS512TZ-510023
KC-FS515VX ふそう FS515VX-500001 — FS515VX-510025
KC-FS517VX ふそう FS517VX-500001 — FS517VX-510019
KC-FS517VY ふそう FS517VY-500001 — FS517VY-510022
KC-FS517VZ ふそう FS517VZ-500003 — FS517VZ-510033
KC-FS519RY ふそう FS519RY-500002 — FS519RY-510019
KC-FS519TZ ふそう FS519TZ-500001 — FS519TZ-510052
KC-FS519VX ふそう FS519VX-500002 — FS519VX-510026
KC-FS519VY ふそう FS519VY-500001 — FS519VY-510022
KC-FS519VZ ふそう FS519VZ-500002 — FS519VZ-510066
KC-FS540VZ ふそう FS540VZ-500001 — FS540VZ-700141
KC-FS570VZ ふそう FS570VZ-500002 — FS570VZ-510001
KC-FY510TY ふそう FY510TY-500004 — FY510TY-510057
KC-FY515JX ふそう FY515JX-510001 — FY515JX-510004
KC-FY517NX ふそう FY517NX-500002 — FY517NX-510023
KC-FY517TX ふそう FY517TX-500003 — FY517TX-510065
KC-FY517TY ふそう FY517TY-500003 — FY517TY-510059
KC-FY519JX ふそう FY519JX-510001 — FY519JX-510003
KC-FY519NY ふそう FY519NY-500001 — FY519NY-510058
KC-FY519RY ふそう FY519RY-500002 — FY519RY-510042
KC-FY519TY ふそう FY519TY-500002 — FY519TY-510012
KL-FS50JVY ふそう FS50JVY-520035
KL-FS50JVZ ふそう FS50JVZ-520014 — FS50JVZ-530239
KL-FS50KUZ ふそう FS50KUZ-520003 — FS50KUZ-520011
KL-FS50MRY ふそう FS50MRY-520001 — FS50MRY-530056
KL-FS50MTZ ふそう FS50MTZ-520002 — FS50MTZ-530183
KL-FS50MVY ふそう FS50MVY-520001 — FS50MVY-530016
KL-FS50MVZ ふそう FS50MVZ-520001 — FS50MVZ-530061
KL-FS54JUZ ふそう FS54JUZ-520085 — FS54JUZ-530177
KL-FS54JVY ふそう FS54JVY-520082 — FS54JVY-530354
KL-FS54JVZ ふそう FS54JVZ-520164 — FS54JVZ-532835
KL-FS55JUZ ふそう FS55JUZ-520024 — FS55JUZ-520035
KL-FS55JVZ ふそう FS55JVZ-520053 — FS55JVZ-720229
KL-FY50JNX ふそう FY50JNX-520001 — FY50JNX-530026
KL-FY50JRY ふそう FY50JRY-520001 — FY50JRY-530034
KL-FY50JTX ふそう FY50JTX-520001 — FY50JTX-530058
KL-FY50JTY ふそう FY50JTY-520001 — FY50JTY-530054
KL-FY50KJX ふそう FY50KJX-520001 — FY50KJX-520016
KL-FY50MNY ふそう FY50MNY-520001 — FY50MNY-530118
KL-FY50MRY ふそう FY50MRY-520001 — FY50MRY-530045
KL-FY50MTY ふそう FY50MTY-520001 — FY50MTY-530028
KL-FY54JTX ふそう FY54JTX-530001 — FY54JTX-530055
KL-FY54JTY ふそう FY54JTY-520001 — FY54JTY-530411
PJ-FS50JVZ ふそう FS50JVZ-530164 — FS50JVZ-530274
PJ-FS54JVZ ふそう FS54JVZ-531114 — FS54JVZ-533184
PJ-FS55JUZ ふそう FS55JUZ-530069 — FS55JUZ-530141
PJ-FS55JVZ ふそう FS55JVZ-530002 — FS55JVZ-530996
PJ-FY54JTY ふそう FY54JTY-530213 — FY54JTY-530438
U-FS410T ふそう FS410T-550001 — FS410T-750001
U-FS410U ふそう FS410U-550001 — FS410U-750001
U-FS411N ふそう FS411N-550001 — FS411N-550054
U-FS411R ふそう FS411R-550001 — FS411R-550044
U-FS411T ふそう FS411T-550001 — FS411T-550010
U-FS411U ふそう FS411U-550001 — FS411U-550049
U-FS415U ふそう FS415U-540001 — FS415U-740005
U-FS416N ふそう FS416N-540001 — FS416N-550102
U-FS416R ふそう FS416R-540001 — FS416R-550077
U-FS416T ふそう FS416T-550001 — FS416T-550049
U-FS416U ふそう FS416U-540001 — FS416U-740003
U-FS418U ふそう FS418U-540001 — FS418U-550485
U-FS478U ふそう FS478U-540002 — FS478U-550032

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

低床式後2軸駆動車の後前軸と後後軸間のプロペラシャフトを接続するコンパニオンフランジにおいて、ピニオンギヤシャフトおよびスルーシャフトのねじ部の強度および締付トルクが不適切なため、キャッスルナットがゆるみ、またはピニオンギヤシャフトおよびスルーシャフトのねじ部が折損し、最悪の場合、後前軸と後後軸間のプロペラシャフトが脱落して走行不能となるおそれがある。

改善措置

全車両、後後軸の終減速機一式、および後前軸のコンパニオンフランジ一式を対策品に交換する。また、対策品の装着によりプロペラシャフト取付け距離に余裕度が少なくなる一部の車両については、プロペラシャフトを短いものに交換する。 なお、対策品の供給に時間を要するため、当面の暫定措置として、コンパニオンフランジの取付状態を点検し、異常のあるものは新品と交換し、後日対策品と交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3001942

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

All Mitsubishi recalls · All 2008 recalls · Recall Archive home