MLIT Statutory Recall · Japan

Recall 1112940 — Service brake (general)

Filed October 29, 2004 · Hino

Overview

MLIT filing number1112940
TypeStatutory Recall (government-mandated recall)
Date filedOctober 29, 2004
Manufacturer(s)Hino
ComponentService brake (general)
Production periodOctober 14, 2003 — October 25, 2004
Vehicles affected10,439 units

Defect

The wedge mechanism of the expander used to actuate the service brake shoes is improperly designed. When the brake lining has worn beyond its service limit or the shoe gap is excessively large, the roller on the wedge may ride over the assembly and disengage. This disables wedge operation, preventing the brake shoes from expanding and reducing braking force. In the worst case, complete loss of braking may occur.

Corrective action

On all vehicles, replace the wedge or expander with corrected parts. If corrected parts are not immediately available, inspect the brake lining wear condition and shoe gap. Any vehicle exceeding the specified limits must have the brake lining replaced and the shoe gap adjusted without delay. Replacement with corrected parts will be completed once they become available.

Affected models & chassis ranges

This filing lists 169 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
KS-FG8JGFA FG8JGF-10015 — FG8JGF-10025
KS-FG8JJFA FG8JJF-10015 — FG8JJF-10023
KS-FG8JKFA FG8JKF-10015 — FG8JKF-10029
KS-FG8JMFA FG8JMF-10015 — FG8JMF-10048
KS-FG8JPFA FG8JPF-10015 — FG8JPF-10067
KS-FG8JUFA FG8JUF-10015 — FG8JUF-10035
KS-FH2PGJA FH2PGJ-10015 — FH2PGJ-10024
KS-FH2PHJA FH2PHJ-10015 — FH2PHJ-10034
KS-FH2PLJA FH2PLJ-10015 — FH2PLJ-10053
KS-FH2PNJA FH2PNJ-10015 — FH2PNJ-10032
KS-FH2PRJA FH2PRJ-10015 — FH2PRJ-10037
KS-FH2PTJA FH2PTJ-10015 — FH2PTJ-10019
KS-FH2PVJA FH2PVJ-10015 — FH2PVJ-10025
KS-FN1EWJA FN1EWJ-10015 — FN1EWJ-10148
KS-FN1EWJG FN1EWJ-10015 — FN1EWJ-10148
KS-FN1EWWA FN1EWW-10015 — FN1EWW-10018
KS-FN1EYWA FN1EYW-10015 — FN1EYW-10080
KS-FN1EYWG FN1EYW-10015 — FN1EYW-10080
KS-FN2PWJA FN2PWJ-10015 — FN2PWJ-11135
KS-FN2PWJG FN2PWJ-10015 — FN2PWJ-11135
KS-FN2PYWA FN2PYW-10015 — FN2PYW-10250
KS-FN2PYWG FN2PYW-10015 — FN2PYW-10250
KS-FQ1ERWA FQ1ERW-10015 — FQ1ERW-10065
KS-FQ1ETWA FQ1ETW-10015 — FQ1ETW-10038
KS-FQ1EWWA FQ1EWW-10015 — FQ1EWW-10188
KS-FQ1EWWG FQ1EWW-10015 — FQ1EWW-10188
KS-FQ1EWWJ FQ1EWW-10015 — FQ1EWW-10188
KS-FR1EPWA FR1EPW-10015 — FR1EPW-10189
KS-FR1ESWA FR1ESW-10015 — FR1ESW-10047
KS-FR1EUWA FR1EUW-10015 — FR1EUW-10048
KS-FR1EVJA FR1EVJ-10015 — FR1EVJ-10016
KS-FR1EWJA FR1EWJ-10015 — FR1EWJ-10036
KS-FR1EXWA FR1EXW-10015 — FR1EXW-11754
KS-FR1EXWG FR1EXW-10015 — FR1EXW-11754
KS-FR1EXWJ FR1EXW-10015 — FR1EXW-11754
KS-FR1EZWG FR1EZW-10001 — FR1EZW-11210
KS-FR1EZWJ FR1EZW-10001 — FR1EZW-11210
KS-FR2PKJA FR2PKJ-10015 — FR2PKJ-10063
KS-FR2PNJA FR2PNJ-10015 — FR2PNJ-10022
KS-FR2PPJA FR2PPJ-10015 — FR2PPJ-10031
KS-FR2PPWA FR2PPW-10015 — FR2PPW-10134
KS-FR2PPWG FR2PPW-10015 — FR2PPW-10134
KS-FR2PSWA FR2PSW-10015 — FR2PSW-10036
KS-FR2PUWA FR2PUW-10015 — FR2PUW-10023
KS-FR2PWJA FR2PWJ-10015 — FR2PWJ-10039
KS-FR2PXWG FR2PXW-10015 — FR2PXW-10055
KS-FS1EKJA FS1EKJ-10015 — FS1EKJ-10751
KS-FS1EMJA FS1EMJ-10015 — FS1EMJ-10019
KS-FS1EPWA FS1EPW-10015 — FS1EPW-10225
KS-FS1ERJA FS1ERJ-10015 — FS1ERJ-10017
KS-FS1ERWA FS1ERW-10015 — FS1ERW-10213
KS-FS1ETWA FS1ETW-10015 — FS1ETW-10035
KS-FS1EUWA FS1EUW-10015 — FS1EUW-10031
KS-FS1EWWA FS1EWW-10015 — FS1EWW-10294
KS-FS1EWWG FS1EWW-10015 — FS1EWW-10294
KS-FS1EWWJ FS1EWW-10015 — FS1EWW-10294
KS-FS1EZWA FS1EZW-10015 — FS1EZW-10208
KS-FS1EZWG FS1EZW-10015 — FS1EZW-10208
KS-FS1EZWJ FS1EZW-10015 — FS1EZW-10208
KS-FS2PKJA FS2PKJ-10015 — FS2PKJ-10269
KS-FS2PMJA FS2PMJ-10015
KS-FS2PPWA FS2PPW-10015 — FS2PPW-10018
KS-FW1EAJG FW1EAJ-10015 — FW1EAJ-10018
KS-GK8JKFA GK8JKF-10015 — GK8JKF-10044
KS-GK8JLFA GK8JLF-10015 — GK8JLF-10030
KS-GK8JNFA GK8JNF-10015 — GK8JNF-10046
KS-GK8JRFA GK8JRF-10015 — GK8JRF-10046
KS-GK8JUFA GK8JUF-10015 — GK8JUF-10032
KS-GK8JWFA GK8JWF-10015 — GK8JWF-10033
KS-GK8JWVA GK8JWV-10015 — GK8JWV-10061
KS-GN2PMJA GN2PMJ-10015 — GN2PMJ-10044
KS-GN2PPJA GN2PPJ-10015 — GN2PPJ-10020
KS-GN2PPWA GN2PPW-10015 — GN2PPW-10263
KS-GN2PPWG GN2PPW-10015 — GN2PPW-10263
KS-GN2PTJA GN2PTJ-10015 — GN2PTJ-10034
KS-GN2PUWA GN2PUW-10015 — GN2PUW-10044
KS-GN2PVWA GN2PVW-10015 — GN2PVW-10016
KS-SH1EDJG SH1EDJ-10015 — SH1EDJ-11837
KS-SH1EDJJ SH1EDJ-10015 — SH1EDJ-11837
KS-SH1EFJG SH1EFJ-10015 — SH1EFJ-10073
KS-SH1EGJG SH1EGJ-10015 — SH1EGJ-10294
KS-SH1EGJJ SH1EGJ-10015 — SH1EGJ-10294
KS-SH2PHJG SH2PHJ-10015 — SH2PHJ-10043
KS-SH2PLJG SH2PLJ-10015 — SH2PLJ-10052
KS-SS1EKJA SS1EKJ-10001 — SS1EKJ-10186
PK-FG8JGFA FG8JGF-10015 — FG8JGF-10025
PK-FG8JJFA FG8JJF-10015 — FG8JJF-10023
PK-FG8JKFA FG8JKF-10015 — FG8JKF-10029
PK-FG8JMFA FG8JMF-10015 — FG8JMF-10048
PK-FG8JPFA FG8JPF-10015 — FG8JPF-10067
PK-FG8JUFA FG8JUF-10015 — FG8JUF-10035
PK-FH2PGJA FH2PGJ-10015 — FH2PGJ-10024
PK-FH2PHJA FH2PHJ-10015 — FH2PHJ-10034
PK-FH2PLJA FH2PLJ-10015 — FH2PLJ-10053
PK-FH2PNJA FH2PNJ-10015 — FH2PNJ-10032
PK-FH2PRJA FH2PRJ-10015 — FH2PRJ-10037
PK-FH2PTJA FH2PTJ-10015 — FH2PTJ-10019
PK-FH2PVJA FH2PVJ-10015 — FH2PVJ-10025
PK-FN1EWJA FN1EWJ-10015 — FN1EWJ-10148
PK-FN1EWJG FN1EWJ-10015 — FN1EWJ-10148
PK-FN1EWWA FN1EWW-10015 — FN1EWW-10018
PK-FN1EYWA FN1EYW-10015 — FN1EYW-10080
PK-FN1EYWG FN1EYW-10015 — FN1EYW-10080
PK-FN2PWJA FN2PWJ-10015 — FN2PWJ-11135
PK-FN2PWJG FN2PWJ-10015 — FN2PWJ-11135
PK-FN2PYWA FN2PYW-10015 — FN2PYW-10250
PK-FN2PYWG FN2PYW-10015 — FN2PYW-10250
PK-FQ1ERWA FQ1ERW-10015 — FQ1ERW-10065
PK-FQ1ETWA FQ1ETW-10015 — FQ1ETW-10038
PK-FQ1EWWA FQ1EWW-10015 — FQ1EWW-10188
PK-FQ1EWWG FQ1EWW-10015 — FQ1EWW-10188
PK-FQ1EWWJ FQ1EWW-10015 — FQ1EWW-10188
PK-FR1EPWA FR1EPW-10015 — FR1EPW-10189
PK-FR1ESWA FR1ESW-10015 — FR1ESW-10047
PK-FR1EUWA FR1EUW-10015 — FR1EUW-10048
PK-FR1EVJA FR1EVJ-10015 — FR1EVJ-10016
PK-FR1EWJA FR1EWJ-10015 — FR1EWJ-10036
PK-FR1EXWA FR1EXW-10015 — FR1EXW-11754
PK-FR1EXWG FR1EXW-10015 — FR1EXW-11754
PK-FR1EXWJ FR1EXW-10015 — FR1EXW-11754
PK-FR1EZWG FR1EZW-10001 — FR1EZW-11210
PK-FR1EZWJ FR1EZW-10001 — FR1EZW-11210
PK-FR2PKJA FR2PKJ-10015 — FR2PKJ-10063
PK-FR2PNJA FR2PNJ-10015 — FR2PNJ-10022
PK-FR2PPJA FR2PPJ-10015 — FR2PPJ-10031
PK-FR2PPWA FR2PPW-10015 — FR2PPW-10134
PK-FR2PPWG FR2PPW-10015 — FR2PPW-10134
PK-FR2PSWA FR2PSW-10015 — FR2PSW-10036
PK-FR2PUWA FR2PUW-10015 — FR2PUW-10023
PK-FR2PWJA FR2PWJ-10015 — FR2PWJ-10039
PK-FR2PXWG FR2PXW-10015 — FR2PXW-10055
PK-FS1EKJA FS1EKJ-10015 — FS1EKJ-10751
PK-FS1EMJA FS1EMJ-10015 — FS1EMJ-10019
PK-FS1EPWA FS1EPW-10015 — FS1EPW-10225
PK-FS1ERJA FS1ERJ-10015 — FS1ERJ-10017
PK-FS1ERWA FS1ERW-10015 — FS1ERW-10213
PK-FS1ETWA FS1ETW-10015 — FS1ETW-10035
PK-FS1EUWA FS1EUW-10015 — FS1EUW-10031
PK-FS1EWWA FS1EWW-10015 — FS1EWW-10294
PK-FS1EWWG FS1EWW-10015 — FS1EWW-10294
PK-FS1EWWJ FS1EWW-10015 — FS1EWW-10294
PK-FS1EZWA FS1EZW-10015 — FS1EZW-10208
PK-FS1EZWG FS1EZW-10015 — FS1EZW-10208
PK-FS1EZWJ FS1EZW-10015 — FS1EZW-10208
PK-FS2PKJA FS2PKJ-10015 — FS2PKJ-10269
PK-FS2PPWA FS2PPW-10015 — FS2PPW-10018
PK-FW1EAJG FW1EAJ-10015 — FW1EAJ-10018
PK-GK8JKFA GK8JKF-10015 — GK8JKF-10044
PK-GK8JLFA GK8JLF-10015 — GK8JLF-10030
PK-GK8JNFA GK8JNF-10015 — GK8JNF-10046
PK-GK8JRFA GK8JRF-10015 — GK8JRF-10046
PK-GK8JUFA GK8JUF-10015 — GK8JUF-10032
PK-GK8JWFA GK8JWF-10015 — GK8JWF-10033
PK-GK8JWVA GK8JWV-10015 — GK8JWV-10061
PK-GN2PMJA GN2PMJ-10015 — GN2PMJ-10044
PK-GN2PPJA GN2PPJ-10015 — GN2PPJ-10020
PK-GN2PPWA GN2PPW-10015 — GN2PPW-10263
PK-GN2PPWG GN2PPW-10015 — GN2PPW-10263
PK-GN2PTJA GN2PTJ-10015 — GN2PTJ-10034
PK-GN2PUWA GN2PUW-10015 — GN2PUW-10044
PK-GN2PVWA GN2PVW-10015 — GN2PVW-10016
PK-SH1EDJG SH1EDJ-10015 — SH1EDJ-11837
PK-SH1EDJJ SH1EDJ-10015 — SH1EDJ-11837
PK-SH1EFJG SH1EFJ-10015 — SH1EFJ-10073
PK-SH1EGJG SH1EGJ-10015 — SH1EGJ-10294
PK-SH1EGJJ SH1EGJ-10015 — SH1EGJ-10294
PK-SH2PHJG SH2PHJ-10015 — SH2PHJ-10043
PK-SH2PLJG SH2PLJ-10015 — SH2PLJ-10052
PK-SS1EKJA SS1EKJ-10001 — SS1EKJ-10186

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

 主制動装置のブレーキシューを拡張するエキスパンダのウェッジ部の構造が不適切なた め、当該シューのブレーキライニングが使用限度を超えて摩耗した状態又はシューギャッ プが大きい状態で使用した場合、当該ウェッジ部のローラがタペットを乗り越して外れる ものがある。そのため、当該ウェッジの作動が不能となり、ブレーキシューの拡張ができ ず制動力が低下し、最悪の場合、制動不能になるおそれがある。

改善措置

全車両、当該ウェッジ又はエキスパンダを対策品と交換する。 なお、対策品が間に合わない場合は、ブレーキライニングの摩耗状況とシューギャップを 点検し、基準を超えているものはブレーキライニングの交換やシューギャップの調整を行 い、後日、対策品が揃った時点で交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3000960

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

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