In October 2019, Lexus & Toyota filed an improvement campaign with Japan's Ministry of Land, Infrastructure, Transport and Tourism (MLIT) concerning the Body, covering the Corolla Fielder, Estima and 3 more models. The filing affects 9,213 vehicles manufactured between January 24, 2019 and April 2019.
Overview
| MLIT filing number | 2105800 |
|---|---|
| Type | Improvement Campaign (manufacturer improvement measure / 改善対策) |
| Date filed | October 17, 2019 |
| Manufacturer(s) | Lexus, Toyota |
| Component | Body |
| Production period | January 24, 2019 — April 2019 |
| Vehicles affected | 9,213 units |
Filing in context
This notification is a joint filing by 2 manufacturers: Lexus & Toyota.
The Body is the most frequently cited component category in this archive, appearing in 108 of its 4,890 filings. This filing is one of 6 Lexus notifications from 2019 in this archive. For scale, 1,657 of the 4,890 filings in this archive report a larger number of affected vehicles; the vehicles involved here were manufactured over a span of about 3 months.
Issue
Improper temperature control during the plating process for the gas-filled damper stay used on the back door generates internal stress during plating, causing micro-cracks to form on the stay surface. The enclosed gas then leaks through these cracks. In the worst case, the damper stay can no longer hold the back door open.
Corrective action
The damper stay serial number is verified, and any affected units are replaced with conforming parts. For certain models on which the serial number cannot be confirmed, the damper stay is replaced with a conforming part on all vehicles.
Affected models & chassis ranges
This filing lists 11 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.
| Type code (型式) | Model | Chassis ranges |
|---|---|---|
| 3BA-NCP145 | PORTE | NCP145-9044994 — NCP145-9045337 |
| 5BA-NSP141 | PORTE | NSP141-8071692 — NSP141-8072797 |
| DAA-AHR20W | エスティマハイブリッド | AHR20-7095505 — AHR20-7095828 |
| DAA-NKE165G | カローラフィールダー | NKE165-7207577 — NKE165-7212525 |
| DAA-ZWA10 | CT200h | ZWA10-2346572 — ZWA10-2348891 |
| DBA-ACR50W | エスティマ | ACR50-7170073 — ACR50-7171279 |
| DBA-ACR55W | エスティマ | ACR55-7032165 — ACR55-7032354 |
| DBA-NRE161G | カローラフィールダー | NRE161-0072071 — NRE161-0074649 |
| DBA-NZE161G | カローラフィールダー | NZE161-7128086 — NZE161-7128445 |
| DBA-NZE164G | カローラフィールダー | NZE164-7068367 — NZE164-7069610 |
| DBA-ZRE162G | カローラフィールダー | ZRE162-7008288 — ZRE162-7008371 |
Original Japanese (MLIT source text)
Show the original Japanese filing text
状況
バックドア用ガス封入式ダンパステーにおいて、メッキ工程での温度管理が不適切なため、メッキ生成時の内部応力によりダンパステー表面に微小亀裂が発生するものがある。そのため、封入されたガスが漏れ、最悪の場合、バックドアを保持できなくなるおそれがある。
改善措置
ダンパステーの製造番号を確認し、該当するものは良品と交換する。なお、製造番号を確認できない一部車種については、全車両、ダンパステーを良品と交換する。
Source & verification
This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:
https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3008889
Related recalls
Same manufacturer, same component
Other Lexus filings involving the Body, closest to this one by filing date.
Other recalls affecting the same models
Filings whose affected type codes overlap with this one, newest first.
Seat — affects 12,553 vehicles.
Open recall detail →Starting System — affects 234,787 vehicles.
Open recall detail →Fuel Tank — affects 100 vehicles.
Open recall detail →Other (electrical system) — affects 24,162 vehicles.
Open recall detail →Other (Electrical Equipment) — affects 19,618 vehicles.
Open recall detail →All Lexus recalls · All Toyota recalls · All 2019 recalls · Recall Archive home