MLIT Statutory Recall · Japan

Recall 1223160 — Electrical equipment (other)

Filed March 23, 2016 · Suzuki

Overview

MLIT filing number1223160
TypeStatutory Recall (government-mandated recall)
Date filedMarch 23, 2016
Manufacturer(s)Suzuki
ComponentElectrical equipment (other)
Production periodJuly 16, 2007 — February 2012
Vehicles affected7,476 units

Defect

In the rectifier, inadequate moisture control during manufacture of the power module (composite electronic element) may cause the bond between the cooling-fin case and the power module to separate when the engine is operated at high speed for an extended period following prolonged idling. When this bond fails, the temperature of the rectifying elements inside the power module rises above their heat tolerance, causing loss of charging current control. Continued use may result in insufficient battery charging. In the worst case, the engine may stall while driving and be unable to restart.

Corrective action

On all vehicles, replace the rectifier with a corrected part.

Affected models & chassis ranges

This filing lists 11 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
B9112 GSR600 JS1B9112300100012 — JS1B9112300100062
CK111 Hayabssa JS1CK111100108170 — JS1CK111100110978
CT111 BOULEVARDC109R JS1CT111300100013 — JS1CT111300100331
CX111 GLADIUS JS1CX111100107451 — JS1CX111100109836; JS1CX111200100144 — JS1CX111200100274
CX112 GLADIUS JS1CX112100102037 — JS1CX112100105609; JS1CX112200100001 — JS1CX112200100030
GN7EA GSX-R600 JS1GN7EA7A2100137 — JS1GN7EA982107309
GR7LA GSX-R750 JS1GR7LA2A2100098 — JS1GR7LA982105793
GX71A B-KING JS1GX71AX82100188 — JS1GX71A082101754
GX71B B-KING JS1GX71B382100011 — JS1GX71B982100045
GX72A Hayabssa JS1GX72A3A2100005 — JS1GX72A782113592
VT53A V-Strom 1000 JS1VT53A982100008 — JS1VT53A382101140

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

整流器において、パワーモジュール(電子用複合素子)製造時の吸湿管理が不適切なため、長時間のアイドリング後にエンジンを高回転で持続した場合、冷却フィン付きケースとパワーモジュールの接着が剥がれ、パワーモジュール内部の整流素子の温度が、耐熱温度以上に上昇し、発電電流の制御ができなくなるものがある。そのため、そのまま使用を続けると、バッテリが充電不足となり、最悪の場合、走行中にエンジンが停止して再始動できなくなるおそれがある。

改善措置

全車両、整流器を対策品と交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3007305

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

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