MLIT Statutory Recall · Japan

Recall 1147270 — Other Equipment

Filed March 31, 2020 · Mitsubishi, Nissan, Nissan Diesel, UD Trucks

Overview

MLIT filing number1147270
TypeStatutory Recall (government-mandated recall)
Date filedMarch 31, 2020
Manufacturer(s)Mitsubishi, Nissan, Nissan Diesel, UD Trucks
ComponentOther Equipment
Production periodMay 19, 2005 — August 20, 2010
Vehicles affected2,462 units

Defect

On large-capacity transit buses, the engine intake air heater relay contains internal electrical contacts with insufficient durability. When the engine stop-start cycle is repeated frequently—through the idling stop function or routine stops at bus stops—arc discharge occurs at the contacts and causes them to melt. Continued operation allows the contacts to weld together, generating heat that leads to carbonization and smoke. In the worst case, the relay and portions of the wiring harness may catch fire.

Corrective action

On all vehicles, replace the intake air heater relay with a new unit. In addition, install a manual ON/OFF switch to disable the air heater function, affix a sticker promoting proper usage, and distribute a leaflet specifying the air heater operating conditions. Because supply of the additional parts requires time, the relay will be replaced first; the additional parts will be installed as soon as they become available.

Affected models & chassis ranges

This filing lists 27 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
ADG-AA273KAN ふそうエアロスター-S AA273K-00001
ADG-RA273KAN RA273K-00003 — RA273K-00424
ADG-RA273KAN改 RA273K-00001 — RA273K-00421
ADG-RA273MAN RA273M-00019 — RA273M-10013
ADG-RA273MAN改 RA273M-00024 — RA273M-00434
ADG-RA273PAN RA273P-00018 — RA273P-00430
ADG-RA273PAN改 RA273P-00115 — RA273P-00332
ADG-RA273TAN RA273T-00027 — RA273T-00233
ADG-RA273TAN改 RA273T-00002 — RA273T-00155
PDG-AA273KAN ふそうエアロスター-S AA273K-10059 — AA273K-10109
PDG-AA273MAN ふそうエアロスター-S AA273M-10001 — AA273M-10110
PDG-RA273KAN RA273K-10001 — RA273K-10210; RA273K-10229 — RA273K-10230
PDG-RA273KAN改 RA273K-10011 — RA273K-10219; RA273K-10222 — RA273K-10228
PDG-RA273MAN RA273M-10008 — RA273M-10186; RA273M-10220
PDG-RA273MAN改 RA273M-10009 — RA273M-10215; RA273M-10221 — RA273M-10225
PDG-RA273PAN RA273P-10052 — RA273P-10217; RA273P-10226
PDG-RA273PAN改 RA273P-10050 — RA273P-10189
PKG-AA274KAN ふそうエアロスター-S AA274K-00001 — AA274K-00240
PKG-AA274MAN ふそうエアロスター-S AA274M-00039 — AA274M-00221
PKG-AA274PAN ふそうエアロスター-S AA274P-00002 — AA274P-00236
PKG-RA274KAN Space Runner RA274K-00007 — RA274K-01276; RA274K-01275 — RA274K-01428
PKG-RA274MAN Space Runner RA274M-00109 — RA274M-01282; RA274M-01298 — RA274M-01484
PKG-RA274MAN改 Space Runner RA274M-00008 — RA274M-00115
PKG-RA274PAN Space Runner RA274P-00242 — RA274P-01249
PKG-RA274PAN改 Space Runner RA274P-01183
PKG-RA274TAN Space Runner RA274T-00033 — RA274T-01297; RA274T-01341 — RA274T-01429
PKG-RA274TAN改 Space Runner RA274T-00378

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

 大型路線バスのエンジンインテークエアヒータリレーにおいて、リレー内部電気接点の耐久性が不足しているため、アイドリングストップ機能や、停留所等でのエンジン停止始動を頻繁に繰り返すと、接点部がアーク放電により溶損することがある。そのため、そのままの状態で使用を続けると、接点が溶着状態となり発熱して炭化・発煙し、最悪の場合、リレー及び配線の一部が焼損に至るおそれがある。

改善措置

 全車両、インテークエアヒータリレーを新品に交換する。また、エアヒータ機能を解除する手動ON/OFFスイッチを追加し適切な使用を励行するステッカーを貼付し、エアヒータの作動条件等を明記したリーフレットを配布する。  なお、追加部品の供給に時間を要することから、当該リレーを先行して交換し、追加部品は供給の準備でき次第、改めて取付けする。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3004727

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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