MLIT Statutory Recall · Japan

Recall 1142021 — Shock absorber

Filed February 22, 2018 · UD Trucks

Overview

MLIT filing number1142021
TypeStatutory Recall (government-mandated recall)
Date filedFebruary 22, 2018
Manufacturer(s)UD Trucks
ComponentShock absorber
Production periodApril 28, 2017 — February 16, 2018
Vehicles affected1,135 units

Defect

On large-duty trucks equipped with air suspension and a ride-height adjustment system, the shock absorber piston structure is improperly designed. Lateral forces cause excessive contact pressure between the piston and cylinder wall, and repeatedly raising the vehicle to maximum ride height and lowering it during loading and unloading operations can score the inner cylinder wall at the piston ring groove. Continued use allows metal fragments to accumulate and adhere at the piston ring, causing bending or fracture of the shock absorber. In the worst case, the damaged shock absorber contacts the tire, causing a burst or generating heat sufficient to start a vehicle fire.

Corrective action

On all vehicles, replace the shock absorbers with the corrected parts. In addition, distribute a supplementary addendum to the owner's manual describing the operating characteristics of the ride-height adjustment system.

Affected models & chassis ranges

This filing lists 9 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
2PG-CD5BA QUON JNCMBN0C8HU021910 — JNCMB02C3JU028477
2PG-CD5CA QUON JNCMB02C2HU016413 — JNCMB02C9JU030489
2PG-CG5BA QUON JNCMB02G9HU025953 — JNCMB02G0JU028424
2PG-CG5CA QUON JNCMB02G3HU017251 — JNCMB02GXJU030763
2PG-CW5CA QUON JNCMB02D7HU022507 — JNCMB02D7JU030659
2PG-CX5BA QUON JNCMB02D6HU024538 — JNCMB02D5JU029669
2PG-GK5AAB QUON JNCMB22A4HU022644 — JNCMBP0A9JU031183
2PG-GK5AAD QUON JNCMB22A0JU027989 — JNCMBP0A3JU031566
2PG-GK5AAE QUON JNCMB22A7JU029657

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

大型トラックにおいて、 エアサスペンション仕様の車高調整装置装備車におけるショックアブソーバのピストン構造が不適切なため、横力によってピストンとシリンダの接触面圧が過大となり、荷役作業時等で最大車高まで上昇させ下降する動作を繰り返すと、ピストンリング溝部で内壁を傷つけることがある。そのため、そのままの状態で使用を続けると、当該ショックアブソーバのピストンリング部に金属片が溜まり固着して、曲りや折損が発生し、最悪の場合、タイヤと干渉してバーストまたは発熱により発火するおそれがある。

改善措置

全車両、ショックアブソーバを対策品と交換する。また、取扱説明書に車高調整装置の特性に関する記述の追補版を配布する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3004194

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

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