MLIT Statutory Recall · Japan

Recall 1116370 — Manual Transmission (M/T)

Filed March 15, 2006 · Mitsubishi

Overview

MLIT filing number1116370
TypeStatutory Recall (government-mandated recall)
Date filedMarch 15, 2006
Manufacturer(s)Mitsubishi
ComponentManual Transmission (M/T)
Production periodJuly 29, 1996 — March 10, 2003
Vehicles affected67 units

Defect

The cage of the needle roller bearing supporting the 3rd-gear set inside the transmission has insufficient strength. Loads imposed by the 3rd-gear set may cause the cage to deform or fracture. Continued operation allows the condition to progress, resulting in shift malfunction and abnormal noise and, in the worst case, seizure of the bearing and loss of vehicle mobility. Note: This recall supplements notification no. 1277 (October 20, 2004), which contained errors in the affected vehicle selection; additional vehicles have been identified and are covered under this new filing.

Corrective action

On all vehicles, replace the 3rd-gear bearing with the corrected part. Inspect bearings at all other gear positions and replace with the corrected part if any abnormality is found. Alternatively, replace the entire transmission assembly with one incorporating the corrected bearings.

Affected models & chassis ranges

This filing lists 23 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
KC-FP542DR ふそう FP542D-510042
KC-FS519RY ふそう FS519RY-500027 — FS519RY-500042
KC-FS519TZ ふそう FS519TZ-500203
KC-FT517LX ふそう FT517LX-510072 — FT517LX-510089
KC-FT517VX ふそう FT517VX-510499 — FT517VX-510511
KC-FU517NY ふそう FU517NY-510128 — FU517NY-510133
KC-FU517PY ふそう FU517PY-510013 — FU517PY-510045
KC-FU519PY ふそう FU519PY-510029 — FU519PY-510043
KC-FV501PY ふそう FV501PY-510053 — FV501PY-510070
KC-FV509JXD ふそう FV509JX-510002 — FV509JX-510855
KC-FV509MY ふそう FV509MY-510166
KC-FV509PX ふそう FV509PX-510026
KC-FV509PY ふそう FV509PY-510088
KL-FP50KHX ふそう FP50KHX-520015 — FP50KHX-520021
KL-FP50MDR ふそう FP50MD-520002 — FP50MD-520006
KL-FS50MVZ ふそう FS50MVZ-520001 — FS50MVZ-520002
KL-FT50JLX ふそう FT50JLX-520009
KL-FT50JNY ふそう FT50JNY-520034
KL-FU50JNY ふそう FU50JNY-520395 — FU50JNY-520396
KL-FU54JUZ ふそう FU54JUZ-521184 — FU54JUZ-522469
KL-FV50KJXD ふそう FV50KJX-520009 — FV50KJX-520038
KL-FV50MUZ ふそう FV50MUZ-520001 — FV50MUZ-520006
KL-FY54JTY ふそう FY54JTY-520165

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

変速機(トランスミッション)内部の3速歯車を支えるベアリング(ニードルローラーベアリング)の保持器の強度が不十分なため、3速の歯車より加わる荷重等により当該保持器が変形・破損することがある。そのため、そのままの状態で使用を続けると、シフト不良、異音等が発生して、最悪の場合、当該ベアリングが焼き付き走行不能となるおそれがある。 備考)本件は、平成16年10月20日付け「届出番号1277」にてリコール届出を行ったものですが、対象車両の選定に一部誤りがあったため、対象車両を追加し、新たに届出するものです。

改善措置

全車両、3速のベアリングを対策品と交換し、その他の変速段は点検して異常があれば対策品と交換する。 又は、対策品のベアリングを組み込んだトランスミッション一式と交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3001343

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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