In September 2004, Isuzu filed a statutory recall with Japan's Ministry of Land, Infrastructure, Transport and Tourism (MLIT) concerning the Fuel Hose / Pipe, covering the Giga. The filing affects 2,461 vehicles manufactured between December 2000 and May 22, 2003.
Overview
| MLIT filing number | 1112190 |
|---|---|
| Type | Statutory Recall (government-mandated recall) |
| Date filed | September 10, 2004 |
| Manufacturer(s) | Isuzu |
| Component | Fuel Hose / Pipe |
| Production period | December 2000 — May 22, 2003 |
| Vehicles affected | 2,461 units |
Filing in context
The Fuel Hose / Pipe is the most frequently cited component category in this archive, appearing in 62 of its 4,890 filings. This filing is one of 40 Isuzu notifications from 2004 in this archive. For scale, 2,305 of the 4,890 filings in this archive report a larger number of affected vehicles; the vehicles involved here were manufactured over a span of about 2 years and 5 months.
Defect
In the common-rail fuel injection system, the flow damper (a flow-limiting component) has insufficient strength. Repeated fuel pressure cycles during injection cause cracks to develop at the injection pipe mounting area of the flow damper. Continued use allows the crack to propagate and fuel to leak. In the worst case, a vehicle fire may result.
Corrective action
On all vehicles, replace the flow damper with the corrected part. The fuel injection pipe shall also be replaced with a part compatible with the corrected flow damper.
Affected models & chassis ranges
This filing lists 17 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.
| Type code (型式) | Model | Chassis ranges |
|---|---|---|
| KL-CXM73K3 | GIGA | CXM73K3-3000001 — CXM73K3-3000079 |
| KL-CXZ73K3 | GIGA | CXZ73K3-3000002 — CXZ73K3-3001687 |
| KL-CXZ73N3 | GIGA | CXZ73N3-3000001 — CXZ73N3-3000015 |
| KL-CYL73Q3 | GIGA | CYL73Q3-3000002 — CYL73Q3-3000006 |
| KL-CYL73R3 | GIGA | CYL73R3-3000002 |
| KL-CYL73V3Z | GIGA | CYL73V3Z-3000002 — CYL73V3Z-3000004 |
| KL-CYM73P3 | GIGA | CYM73P3-3000001 — CYM73P3-3000034 |
| KL-CYM73Q3 | GIGA | CYM73Q3-3000001 — CYM73Q3-3000138 |
| KL-CYM73R3 | GIGA | CYM73R3-3000001 — CYM73R3-3000030 |
| KL-CYZ73P3 | GIGA | CYZ73P3-3000001 — CYZ73P3-3000162 |
| KL-CYZ73Q3 | GIGA | CYZ73Q3-3000001 — CYZ73Q3-3000165 |
| KL-CYZ73S3 | GIGA | CYZ73S3-3000001 — CYZ73S3-3000042 |
| KL-CYZ73T3 | GIGA | CYZ73T3-3000001 — CYZ73T3-3000008 |
| KL-CYZ73V3 | GIGA | CYZ73V3-3000001 — CYZ73V3-3000030 |
| KL-CYZ73V3W | GIGA | CYZ73V3W-3000002 — CYZ73V3W-3000062 |
| KL-EXD73D3 | GIGA | EXD73D3-3000003 |
| KL-EXR73D3 | GIGA | EXR73D3-3000002 |
Original Japanese (MLIT source text)
Show the original Japanese filing text
状況
コモンレール式燃料噴射装置において、フローダンパ(流量を制限する部品)の強度が 不足しているため、燃料噴射時の燃料圧力の繰り返しにより、フローダンパの噴射パイプ 取付け部に亀裂が生じるものがある。そのため、そのまま使用を続けると、亀裂が進行し 燃料が漏れ、最悪の場合、火災に至るおそれがある。
改善措置
全車両、フローダンパを対策品と交換する。なお、燃料噴射パイプも対策品のフローダン パに対応したものと交換する。
Source & verification
This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:
https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3000881
Related recalls
Same manufacturer, same component
Other Isuzu filings involving the Fuel Hose / Pipe, closest to this one by filing date.
Fuel Hose / Pipe — affects 274 vehicles.
Open recall detail →Fuel Hose / Pipe — affects 627 vehicles.
Open recall detail →Fuel Hose / Pipe — affects 1,275 vehicles.
Open recall detail →Fuel Hose / Pipe — affects 1,254 vehicles.
Open recall detail →Fuel Hose / Pipe — affects 35 vehicles.
Open recall detail →Other recalls affecting the same models
Filings whose affected type codes overlap with this one, newest first.
Other (body/frame) — affects 383,653 vehicles.
Open recall detail →Electrical Equipment — Other — affects 157,621 vehicles.
Open recall detail →Body — affects 89 vehicles.
Open recall detail →Seat Belt — affects 1,443 vehicles.
Open recall detail →Other — affects 8,458 vehicles.
Open recall detail →