MLIT Statutory Recall · Japan

Recall 1104540 — Exhaust pipe

Filed January 11, 1996 · Isuzu

Overview

MLIT filing number1104540
TypeStatutory Recall (government-mandated recall)
Date filedJanuary 11, 1996
Manufacturer(s)Isuzu
ComponentExhaust pipe
Production periodMay 10, 1995 — December 11, 1995
Vehicles affected668 units

Defect

Certain bolts at the junction between the exhaust manifold and the exhaust pipe were insufficiently torqued during assembly. These bolts may loosen, allowing exhaust gas to leak at the joint. Leaking exhaust gas exposes the nylon tubing of the air line to extreme heat, which may melt the tubing. If the tubing melts, air pressure is lost, the emergency brake activates, and the vehicle becomes inoperable.

Corrective action

1. Inspect all vehicles for proper torque at the exhaust pipe joint and for exhaust gas leaks; correct any under-torqued fasteners or leaks found. 2. Replace any air line nylon tubing that shows damage. 3. Install a heat shield adjacent to the exhaust pipe joint on all vehicles.

Affected models & chassis ranges

This filing lists 12 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
EXY82J1 Giga Tractor EXY82J1-001
KC-EXD81D1 Giga Tractor EXD81D1-3000002 — EXD81D1-3000005
KC-EXD82D1 Giga Tractor EXD82D1-3000005 — EXD82D1-3000062
KC-EXD82E1 Giga Tractor EXD82E1-3000004 — EXD82E1-3000005
KC-EXR81D1 Giga Tractor EXR81D1-3000001 — EXR81D1-3000025
KC-EXR81E1 Giga Tractor EXR81E1-3000002 — EXR81E1-3000004
KC-EXR81G1 Giga Tractor EXR81G1-3000004 — EXR81G1-3000024
KC-EXR81L1 Giga Tractor EXR81L1-3000005 — EXR81L1-3000006
KC-EXR82D1 Giga Tractor EXR82D1-3000005 — EXR82D1-3000725
KC-EXR82E1 Giga Tractor EXR82E1-3000006 — EXR82E1-3000035
KC-EXR82G1 Giga Tractor EXR82G1-3000002 — EXR82G1-3000024
KC-EXZ82J1 Giga Tractor EXZ82J1-3000007 — EXZ82J1-3000187

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

 排気マニホールドと排気管結合部のボルトに締め付け不良のものがあるため、緩みを生 じ排気ガス漏れが発生する恐れがある。  さらに漏れた排気ガスによりエアー配管のナイロンチューブが高温にさらされて、最悪 の場合、当該チューブが溶損しエアー漏れにより非常ブレーキが作動し、走行不能となる 恐れがある。

改善措置

1.全車両、排気管結合部の締め付け状況と排気ガス漏れの有無について点検を行い、締 め付け不良又はガス漏れがあった場合修正する。 2.エアー配管のチューブに損傷のあるものは交換する。 3.全車両、排気管結合部近接部に遮熱板を取り付ける。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3000044

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

All Isuzu recalls · All 1996 recalls · Recall Archive home