In February 2016, Suzuki filed a statutory recall with Japan's Ministry of Land, Infrastructure, Transport and Tourism (MLIT) concerning the Engine Assembly, covering the GSR750, Gladius and 1 more model. The filing affects 118 vehicles manufactured between January 17, 2013 and November 25, 2013.
Overview
| MLIT filing number | 1222990 |
|---|---|
| Type | Statutory Recall (government-mandated recall) |
| Date filed | February 24, 2016 |
| Manufacturer(s) | Suzuki |
| Component | Engine Assembly |
| Production period | January 17, 2013 — November 25, 2013 |
| Vehicles affected | 118 units |
Filing in context
The Engine Assembly is the most frequently cited component category in this archive, appearing in 43 of its 4,890 filings. This filing is one of 24 Suzuki notifications from 2016 in this archive. For scale, 3,812 of the 4,890 filings in this archive report a larger number of affected vehicles; the vehicles involved here were manufactured over a span of about 10 months.
Defect
In the engine, the heat treatment of the tappets and the cylinder head assembly process were inadequate on some units. If foreign matter enters between a tappet and the camshaft, the tappet wears abnormally and generates abnormal noise. Continued operation in this condition may, in the worst case, cause the engine to stall while driving.
Corrective action
On all vehicles, inspect the tappet clearance. If the clearance exceeds the specified value, replace the tappets and camshaft with corrected parts.
Affected models & chassis ranges
This filing lists 4 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.
| Type code (型式) | Model | Chassis ranges |
|---|---|---|
| C5111 | GSR750 | JS1C5111100115179 — JS1C5111100115191 |
| C5112 | GSR750 | JS1C5112100106571 — JS1C5112100106797 |
| C7111 | V-Strom 650 | JS1C7111100110377 — JS1C7111100114214 |
| CX112 | GLADIUS | JS1CX112100108376 — JS1CX112100110516 |
Original Japanese (MLIT source text)
Show the original Japanese filing text
状況
原動機において、タペットの熱処理及びシリンダヘッドの組付行程が不適切なものがある。そのため、タペットとカムシャフトの間に異物が混入すると、タペットが異常摩耗して異音が発生し、そのままの状態で使用を続けると、最悪の場合、走行中にエンジンが停止するおそれがある。
改善措置
全車両、タペットクリアランスを点検し、クリアランスが規定値を超えているものは、タペット及びカムシャフトを対策品に交換する。
Source & verification
This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:
https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3007286
Related recalls
Same manufacturer, same component
Other Suzuki filings involving the Engine Assembly, closest to this one by filing date.
Engine Assembly — affects 11,345 vehicles.
Open recall detail →Engine Assembly — affects 18,648 vehicles.
Open recall detail →Other recalls affecting the same models
Filings whose affected type codes overlap with this one, newest first.