In November 2009, Hino & Isuzu filed a statutory recall with Japan's Ministry of Land, Infrastructure, Transport and Tourism (MLIT) concerning the Pressure control/transmission unit, covering the Erga, Gala and 4 more models. The filing affects 2,146 vehicles manufactured between October 2003 and August 29, 2007.
Overview
| MLIT filing number | 1124220 |
|---|---|
| Type | Statutory Recall (government-mandated recall) |
| Date filed | November 26, 2009 |
| Manufacturer(s) | Hino, Isuzu |
| Component | Pressure control/transmission unit |
| Production period | October 2003 — August 29, 2007 |
| Vehicles affected | 2,146 units |
Filing in context
This notification is a joint filing by 2 manufacturers: Hino & Isuzu.
The Pressure control/transmission unit is the most frequently cited component category in this archive, appearing in 14 of its 4,890 filings. This filing is one of 29 Hino notifications from 2009 in this archive. For scale, 2,370 of the 4,890 filings in this archive report a larger number of affected vehicles; the vehicles involved here were manufactured over a span of about 3 years and 10 months.
Defect
On buses, improper cleaning of the brake lines allows contaminants to enter the brake fluid, causing brake fluid to leak from the brake booster (air master). Continued operation allows the contaminated fluid to degrade the rubber components in the hill start aid (HSA) system and the ABS modulator. In the worst case, the brakes may become impossible to release.
Corrective action
On all vehicles, confirm whether the air master has been previously replaced. On vehicles where no replacement has been performed, inspect the air master, HSA valve, and ABS modulator. On any unit showing brake fluid leakage, replace the affected parts with new components and flush the air lines.
Affected models & chassis ranges
This filing lists 17 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.
| Type code (型式) | Model | Chassis ranges |
|---|---|---|
| KK-LR233F1 | Gala Mio | LR233F1-3000169 — LR233F1-3000185; LR233F1-7000001 — LR233F1-7000007 |
| KK-LR233J1 | Erga Mio | LR233J1-3001322 — LR233J1-3001464; LR233J1-7000001 — LR233J1-7000056 |
| KK-LT233J2 | ERGA | LT233J2-3000102 — LT233J2-3000141; LT233J2-7000001 — LT233J2-7000054 |
| KL-KV280L1 | 日野ブルーリボンⅡ | KV280L1-7000001 — KV280L1-7000014 |
| KL-KV280N1 | 日野ブルーリボンⅡ | KV280N1-7000001 — KV280N1-7000002 |
| KL-LT233J2 | ERGA | LT233J2-3000102 — LT233J2-3000141; LT233J2-7000001 — LT233J2-7000054 |
| KL-LV280L1 | ERGA | LV280L1-3000749 — LV280L1-3000854; LV280L1-7000001 — LV280L1-7000074 |
| KL-LV280N1 | ERGA | LV280N1-3000353 — LV280N1-3000430; LV280N1-7000001 — LV280N1-7000026 |
| KL-LV280Q1 | ERGA | LV280Q1-3000091 — LV280Q1-3000109; LV280Q1-7000001 — LV280Q1-7000016 |
| KL-LV774R2 | GALA | LV774R2-3000452 — LV774R2-3000542; LV774R2-7000001 — LV774R2-7000213 |
| KL-LV780H2 | GALA | LV780H2-3000078 — LV780H2-3000094; LV780H2-7000001 — LV780H2-7000031 |
| KL-LV781R2 | GALA | LV781R2-3000220 — LV781R2-3000242; LV781R2-7000001 — LV781R2-7000098 |
| PA-KR234J1 | 日野レインボーⅡ | KR234J1-7000001 — KR234J1-7000205 |
| PA-LR234J1 | Erga Mio | LR234J1-7000001 — LR234J1-7000641 |
| PJ-LV234L1 | ERGA | LV234L1-7000086 — LV234L1-7001000 |
| PJ-LV234N1 | ERGA | LV234N1-3000001; LV234N1-7000314 — LV234N1-7000482 |
| PJ-LV234Q1 | ERGA | LV234Q1-7000031 — LV234Q1-7000080 |
Original Japanese (MLIT source text)
Show the original Japanese filing text
状況
バスの制動装置において、ブレーキ配管の洗浄が不適切なため、ブレーキ液に混入した異物により、倍力装置（エアマスター）からブレーキ液が漏れることがある。そのため、そのままの状態で使用を続けると、坂道発進補助装置（ＨＳＡ：ヒル・スタート・エイド）及びＡＢＳモジュレータのゴム部品が侵され、最悪の場合、ブレーキが解除できなくなるおそれがある。
改善措置
全車両、エアマスターの交換履歴の有無を確認し、交換されていない車両については、エアマスター、ＨＳＡバルブ並びにＡＢＳモジュレータを点検し、ブレーキ液が漏れているものは、当該部品を新品と交換するとともに、エア配管を洗浄する。
Source & verification
This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:
https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3002225
Related recalls
Same manufacturer, same component
Other Hino filings involving the Pressure control/transmission unit, closest to this one by filing date.
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Open recall detail →All Hino recalls · All Isuzu recalls · All 2009 recalls · Recall Archive home