MLIT Statutory Recall · Japan

Recall 1124220 — Pressure control/transmission unit

Filed November 26, 2009 · Hino, Isuzu

Overview

MLIT filing number1124220
TypeStatutory Recall (government-mandated recall)
Date filedNovember 26, 2009
Manufacturer(s)Hino, Isuzu
ComponentPressure control/transmission unit
Production periodOctober 2003 — August 29, 2007
Vehicles affected2,146 units

Defect

On buses, improper cleaning of the brake lines allows contaminants to enter the brake fluid, causing brake fluid to leak from the brake booster (air master). Continued operation allows the contaminated fluid to degrade the rubber components in the hill start aid (HSA) system and the ABS modulator. In the worst case, the brakes may become impossible to release.

Corrective action

On all vehicles, confirm whether the air master has been previously replaced. On vehicles where no replacement has been performed, inspect the air master, HSA valve, and ABS modulator. On any unit showing brake fluid leakage, replace the affected parts with new components and flush the air lines.

Affected models & chassis ranges

This filing lists 17 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
KK-LR233F1 Gala Mio LR233F1-3000169 — LR233F1-3000185; LR233F1-7000001 — LR233F1-7000007
KK-LR233J1 Erga Mio LR233J1-3001322 — LR233J1-3001464; LR233J1-7000001 — LR233J1-7000056
KK-LT233J2 ERGA LT233J2-3000102 — LT233J2-3000141; LT233J2-7000001 — LT233J2-7000054
KL-KV280L1 日野ブルーリボンⅡ KV280L1-7000001 — KV280L1-7000014
KL-KV280N1 日野ブルーリボンⅡ KV280N1-7000001 — KV280N1-7000002
KL-LT233J2 ERGA LT233J2-3000102 — LT233J2-3000141; LT233J2-7000001 — LT233J2-7000054
KL-LV280L1 ERGA LV280L1-3000749 — LV280L1-3000854; LV280L1-7000001 — LV280L1-7000074
KL-LV280N1 ERGA LV280N1-3000353 — LV280N1-3000430; LV280N1-7000001 — LV280N1-7000026
KL-LV280Q1 ERGA LV280Q1-3000091 — LV280Q1-3000109; LV280Q1-7000001 — LV280Q1-7000016
KL-LV774R2 GALA LV774R2-3000452 — LV774R2-3000542; LV774R2-7000001 — LV774R2-7000213
KL-LV780H2 GALA LV780H2-3000078 — LV780H2-3000094; LV780H2-7000001 — LV780H2-7000031
KL-LV781R2 GALA LV781R2-3000220 — LV781R2-3000242; LV781R2-7000001 — LV781R2-7000098
PA-KR234J1 日野レインボーⅡ KR234J1-7000001 — KR234J1-7000205
PA-LR234J1 Erga Mio LR234J1-7000001 — LR234J1-7000641
PJ-LV234L1 ERGA LV234L1-7000086 — LV234L1-7001000
PJ-LV234N1 ERGA LV234N1-3000001; LV234N1-7000314 — LV234N1-7000482
PJ-LV234Q1 ERGA LV234Q1-7000031 — LV234Q1-7000080

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

バスの制動装置において、ブレーキ配管の洗浄が不適切なため、ブレーキ液に混入した異物により、倍力装置(エアマスター)からブレーキ液が漏れることがある。そのため、そのままの状態で使用を続けると、坂道発進補助装置(HSA:ヒル・スタート・エイド)及びABSモジュレータのゴム部品が侵され、最悪の場合、ブレーキが解除できなくなるおそれがある。

改善措置

全車両、エアマスターの交換履歴の有無を確認し、交換されていない車両については、エアマスター、HSAバルブ並びにABSモジュレータを点検し、ブレーキ液が漏れているものは、当該部品を新品と交換するとともに、エア配管を洗浄する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3002225

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

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