MLIT Statutory Recall · Japan

Recall 1141870 — Chain

Filed January 23, 2018 · Suzuki

Overview

MLIT filing number1141870
TypeStatutory Recall (government-mandated recall)
Date filedJanuary 23, 2018
Manufacturer(s)Suzuki
ComponentChain
Production periodJuly 2017 — October 12, 2017
Vehicles affected287 units

Defect

The engine control computer program is incorrect. When shifting from 1st to 2nd gear, if the transmission goes to neutral instead of engaging 2nd gear and the throttle is opened, the engine over-revs. If 2nd gear is then engaged without disengaging the clutch, excessive force is applied to the drivetrain. This may cause abnormal elongation of the drive chain and, in the worst case, the chain may detach or break, rendering the vehicle inoperable.

Corrective action

On all vehicles, replace the engine control computer with a corrected/revised part that includes an over-rev prevention control. Additionally, inspect the drive chain for abnormal elongation; if abnormal elongation is found, replace the drive chain, engine sprocket, and rear sprocket with new units. Because preparation of remedy parts requires time, owners will be notified of the defect and advised to take precautions; a second notification to bring the vehicle in for service will follow once parts are available.

Affected models & chassis ranges

This filing lists 1 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
2BL-DM11G GSX-R1000 DM11G-100014 — DM11G-100301

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

エンジン制御コンピュータのプログラムが不適切なため、1速から2速への変速時にギアが2速に入らずニュートラルになった時に、スロットルを開けるとエンジンが空ぶかし状態となり、その状態でクラッチを切らずに2速に入れ直すと、動力伝達装置に過大な力がかかる。そのため、ドライブチェーンが異常に伸び、最悪の場合、外れるもしくは切れて走行不能となるおそれがある。

改善措置

全車両、エンジン制御コンピュータを、過回転防止制御を追加した対策品と交換する。また、ドライブチェーンの異常伸びの有無を点検し、異常伸びが認められた場合は、ドライブチェーン、エンジンスプロケット、リヤスプロケットを新品に交換する。 なお、改善措置用部品の準備に時間を要することから、使用者に不具合の内容を通知して注意喚起を行い、準備が整い次第、再度入庫の通知をする。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3004182

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

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