MLIT Statutory Recall · Japan

Recall 1111680 — Pressure Control and Transmission Unit

Filed July 21, 2004 · Mitsubishi

Overview

MLIT filing number1111680
TypeStatutory Recall (government-mandated recall)
Date filedJuly 21, 2004
Manufacturer(s)Mitsubishi
ComponentPressure Control and Transmission Unit
Production periodMarch 31, 1999 — May 12, 2004
Vehicles affected9,018 units

Defect

In the hydraulic booster that multiplies brake pedal effort, the piston cup groove machining in the pressure-intensifying cylinder is improper. This results in insufficient sealing between the piston cup and piston. Repeated brake pedal application generates negative pressure that draws air past the piston cup seal and into the brake fluid. In the worst case, braking force may decrease.

Corrective action

On all vehicles, replace the pressure-intensifying cylinder with a corrected part and replace the brake pipes with new ones. As an interim measure while corrected parts are being sourced, inspect the clearance between the brake pedal and floor when the pedal is depressed; replace with corrected parts on any vehicle where clearance is below the specified value, and schedule replacement on vehicles that are within specification.

Affected models & chassis ranges

This filing lists 21 type code(s). A vehicle is affected if its chassis number falls within one of the ranges below.

Type code (型式)ModelChassis ranges
KK-FE63DCY FE63DCY-550001 — FE63DCY-560045
KK-FE63DEY FE63DEY-550001 — FE63DEY-560201
KK-FE63DGY FE63DGY-550001 — FE63DGY-560239
KK-FE63ECY FE63ECY-550001 — FE63ECY-560527
KK-FE63EEY FE63EEY-550001 — FE63EEY-561081
KK-FE63EGY FE63EGY-550001 — FE63EGY-560750
KK-FE83DCY FE83DCY-500001 — FF83DCY-500051
KK-FE83DEY FE83DEY-500003 — FE83DEY-500208
KK-FE83DGY FE83DGY-500003 — FE83DGY-500234
KK-FE83DJZ FE83DJZ-500006 — FE83DJZ-500167
KK-FE83ECY FE83ECY-500004 — FE83ECY-500717
KK-FE83EEY FE83EEY-500002 — FE83EEY-501530
KK-FE83EGY FE83EGY-500004 — FE83EGY-501024
KK-FF63DFY FF63DFY-450001 — FF63DFY-560031
KK-FF63DHY FF63DHY-450001 — FF63DHY-560096
KK-FF63EFY FF63EFY-450001 — FF63EFY-560062
KK-FF63EHY FF63EHY-450001 — FF63EHY-560078
KK-FF83DFY FF83DFY-500001 — FF83DFY-500052
KK-FF83DHY FF83DHY-500004 — FF83DHY-500067
KK-FF83EFY FF83EFY-500003 — FF83EFY-500066
KK-FF83EHY FF83EHY-500002 — FF83EHY-500087

Original Japanese (MLIT source text)

Show the original Japanese filing text

状況

ブレーキペダルの踏力を倍力するハイドロリックブースタの増圧シリンダ内のピストンに おいて、ピストンカップ溝の加工が不適切なため、ピストンカップとピストンとの気密保 持が不十分なものがある。そのため、ブレーキペダルを繰り返し使用した場合に発生する 負圧で、ピストンカップとピストン間より空気が吸い込まれ、ブレーキ液に混入し、最悪 の場合、制動力が低下するおそれがある。

改善措置

全車両、増圧シリンダを対策品と交換すると共に、ブレーキパイプを新品と交換する。 なお、対策品の全数供給に時間を要することから、当面の暫定措置としてブレーキペダル を踏んだ時のペダルと床板との隙間を確認し、規定値以下のものは対策品と交換し、問題 のない車両は後日対策品と交換する。

Source & verification

This entry reproduces public data from Japan's MLIT recall registry. English text is jdmvin.com's own translation; always verify against the official source:

https://renrakuda.mlit.go.jp/renrakuda/ris-detail-car.html?class=recalldatacar&id=3000825

Check your own vehicle: to see whether this filing affects a specific chassis number — and find every other recall for it — use the chassis lookup on the home page.

Related

All Mitsubishi recalls · All 2004 recalls · Recall Archive home